CONDENSER INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

   
   

   1. Engage the 2 guides and install the cooler condenser assembly into the vehicle.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

      Tech Tips

      If a new cooler condenser assembly is installed, add compressor oil to the condenser assembly as follows.

      Capacity
      Add 40 cc (1.35 fl. oz.)

      Compressor oil
      ND-OIL 11 or equivalent.

2. INSTALL NO. 2 FAN SHROUD

   
   

   1. Engage the 2 claws and install the No. 2 fan shroud.

   2. Install the 2 bolts.

      Torque:

      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

3. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH

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4. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

   Tech Tips

   Use the same procedure as for the LH side.

5. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY

   
   

   1. Install the 4 bolts and the radiator upper support sub-assembly.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   2. Engage the 2 clamps and install the hood lock control cable sub-assembly.

   3. Engage the 2 clamps and install the wire harness.

   4. Connect the connector.

6. CONNECT LIQUID TUBE SUB-ASSEMBLY A

   
   

   1. Remove the attached vinyl tape from the liquid tube sub-assembly A and the connecting part of the cooler condenser assembly.

   2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the liquid tube sub-assembly A joint.

      Compressor oil
      ND-OIL 11 or equivalent.

   3. Install the O-ring to the liquid tube sub-assembly A.

   4. Install the liquid tube sub-assembly A to the cooler condenser assembly with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

7. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

   
   

   1. Remove the attached vinyl tape from the No. 1 cooler refrigerant discharge hose and connecting part of the cooler condenser assembly.

   2. Apply sufficient compressor oil to a new O-ring and fitting surface of the No. 1 cooler refrigerant discharge hose joint.

      Compressor oil
      ND-OIL 11 or equivalent.

   3. Install the O-ring to the No. 1 cooler refrigerant discharge hose.

   4. Install the No. 1 cooler refrigerant discharge hose to the cooler condenser assembly with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

8. INSTALL FRONT AIRBAG SENSOR

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9. INSTALL HEADLIGHT ASSEMBLY LH

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10. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

11. CHARGE REFRIGERANT

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12. WARM UP COMPRESSOR

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13. INSPECT FOR REFRIGERANT LEAK

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14. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT

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15. PREPARE FOR HEADLIGHT AIMING

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16. INSPECT HEADLIGHT AIMING

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17. ADJUST HEADLIGHT AIMING

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