STEERING COLUMN ASSEMBLY(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL STEERING COLUMN ASSEMBLY


    1. Install the steering column assembly to the instrument panel reinforcement assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }
      Nut
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Be sure there is no interference around the wire harness.

    2. Connect all the connectors and engage all the wire harness clamps to the steering column assembly.

    3. Connect the 2 steering column assembly connectors to the power steering ECU assembly.

    4. Engage the wire harness clamp to the power steering ECU assembly.

  2. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

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  3. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A01UYELE09

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly and install it with the bolt C.

      Text in Illustration
      *1 No. 2 Steering Intermediate Shaft Assembly
      *2 Steering Sliding Yoke Sub-assembly
      *a Matchmark
      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

      Tech Tips

      A01UZDCE03

      When either the steering column assembly or the steering intermediate shaft assembly is replaced with a new one, they have no matchmarks, so align the marking (pink) on the steering column assembly shaft with the slit of the No. 2 steering intermediate shaft assembly, and install them.

      Text in Illustration
      *a Marking (Pink)
      *b Slit

    2. Align the matchmarks on steering sliding yoke sub-assembly and the steering link assembly.

      Tech Tips

      When the steering intermediate shaft assembly is replaced with a new one, it has no matchmarks, so install it while the head of the bolt B faces the back of the vehicle.

    3. Install bolt B.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

    4. Tighten bolt A.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  4. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. Install the column hole cover silencer sheet with the 2 clips.

  5. INSTALL TRANSPONDER KEY AMPLIFIER (w/o Power Switch)

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  6. INSTALL COMBINATION SWITCH ASSEMBLY


    1. Install the combination switch assembly to the steering column assembly with the clamp.

    2. Connect all the connectors to the combination switch assembly.

  7. INSTALL UPPER STEERING COLUMN COVER


    1. Engage the claw to install the upper steering column cover.

  8. INSTALL LOWER STEERING COLUMN COVER


    1. Engage the 4 claws to install the lower steering column cover.

    2. Install the 3 screws.

  9. INSTALL STEERING COLUMN COVER SUPPORT (w/ Power Switch)


    1. Engage the 4 claws and install the steering column cover support.

  10. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

  11. ADJUST SPIRAL CABLE

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  12. INSTALL STEERING WHEEL ASSEMBLY

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  13. INSTALL STEERING PAD

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  14. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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  15. INSPECT SRS WARNING LIGHT

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  16. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT

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