BRAKE BOOSTER PUMP(for RHD)

INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY

Engage the clamp to install the frame wire to the brake actuator bracket assembly.
Install the brake actuator bracket assembly with the 3 bolts in the order shown in the illustration.

Torque:

19 N*m { 194 kgf*cm, 14 ft.*lbf }

Note

Do not kink or damage the brake lines.
Engage the 2 clamps to install the frame wire to the brake actuator bracket assembly.

INSTALL ENGINE UNDER COVER LH

INSTALL FRONT WHEEL LH

Torque:: 103 N*m { 1050 kgf*cm, 76 ft.*lbf }

INSTALL BRAKE BOOSTER PUMP ASSEMBLY

Text in Illustration
*1	Union
*2	Connector
*3	Stud
*4	Brake Booster Pump Collar
*5	Brake Booster Pump Bushing
*6	Brake Actuator Bracket Cushion

Install the brake booster pump assembly to the brake actuator bracket assembly with the 2 brake booster pump bushings, 2 brake actuator case collars and the 2 nuts.

Torque:: 5.4 N*m { 55 kgf*cm, 48 in.*lbf }

Note

Do not carry the brake booster pump assembly by the parts shown in bold (*1, *2 and *3) in the illustration.
Do not drop the brake booster pump assembly when carrying it. If the brake booster pump assembly has been dropped, replace it with a new one.
Do not kink or damage the brake lines. If they are damaged, replace them with new ones.
Be careful not to allow any brake fluid to enter the connector.
When installing the brake booster pump assembly to the brake actuator bracket assembly, confirm that the brake booster pump collar*4 and the brake booster pump bushing*5 are installed on the brake booster pump assembly, and the 2 brake actuator bracket cushions*6 are installed on the brake actuator bracket assembly.
If installing a new brake booster pump assembly, do not remove the hole plug before connecting the brake lines because the brake booster pump assembly is filled with brake fluid.

Connect the 2 connectors to the brake booster pump assembly.

INSTALL NO. 1 BRAKE TUBE CLAMP BRACKET

Install the No. 1 brake tube clamp bracket to the brake booster pump assembly with the bolt.

Torque:

7.0 N*m { 71 kgf*cm, 62 in.*lbf }

CONNECT FRONT NO. 1 BRAKE TUBE

Temporarily tighten the union nut of the front No. 1 brake tube to the brake booster pump assembly.
Install the front No. 1 brake tube to the No. 1 brake tube clamp bracket with the bolt.

Torque:

7.0 N*m { 71 kgf*cm, 62 in.*lbf }
Using a union nut wrench 10 mm, fully tighten the front No. 1 brake tube.

Torque:

15 N*m { 155 kgf*cm, 11 ft.*lbf }

Note

Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

CONNECT BRAKE ACTUATOR HOSE

Connect the brake actuator hose to the brake booster pump assembly with the clip.

Text in Illustration

Front of Vehicle
Note
- Make sure that the identification mark on the brake actuator hose is within 30° of the brake booster pump rib.
- Install the clip within the range shown in the illustration.