BRAKE BOOSTER PUMP(for LHD) REMOVAL

PROCEDURE


  1. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY

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  2. REMOVE BRAKE ACTUATOR HOSE


    1. A01V21F

      Move the clip and remove the brake actuator hose from the brake booster pump assembly.

  3. REMOVE FRONT NO. 1 BRAKE TUBE


    1. A01V1JH

      Remove the bolt.

    2. Using a union nut wrench 10 mm, disconnect the brake line to remove the front No. 1 brake tube from the brake booster pump assembly.

  4. REMOVE NO. 1 BRAKE TUBE CLAMP BRACKET


    1. A01UY2O

      Remove the bolt and the No. 1 brake tube clamp bracket from the brake booster pump assembly.

  5. REMOVE BRAKE BOOSTER PUMP ASSEMBLY


    1. A01UYYX

      Disconnect the 2 connectors from the brake booster pump assembly.

    2. A01V1JQE02
      Text in Illustration
      *1 Union
      *2 Connector
      *3 Stud

      Remove the 2 nuts, brake booster pump assembly, 2 brake actuator case collars and the 2 brake booster pump bushings from the brake actuator bracket assembly.

      Note


      • Do not carry the brake booster pump assembly by the parts shown in bold (*1, *2 and *3) in the illustration.

      • Do not drop the brake booster pump assembly when carrying it. If the brake booster pump assembly has been dropped, replace it with a new one.

      • Be careful not to allow any brake fluid to enter the connector.

      • Do not kink or damage the brake lines. If they are damaged, replace them with new ones.

  6. REMOVE FRONT WHEEL LH

  7. REMOVE ENGINE UNDER COVER LH

  8. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY


    1. A01V1MM

      Disengage the 2 clamps to separate the frame wire from the brake actuator bracket assembly.

    2. A01UZ1Q

      Remove the 3 bolts and the brake actuator bracket assembly.

    3. A01UXVL

      Disengage the clamp to separate the frame wire from the brake actuator bracket assembly.

      Note

      Do not kink or damage the brake lines.