BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY


    1. Install the brake pedal support sub-assembly with the 4 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Engage the wire harness clamp.

    3. Install the bolt to secure the brake pedal support sub-assembly to the instrument panel reinforcement assembly.

      Torque:
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

    4. Engage the clamp to the brake pedal support sub-assembly.

  2. INSTALL PUSH ROD PIN


    1. A01UZ5K

      Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal sub-assembly.

      Text in Illustration
      A01UZS9 Lithium Soap Base Glycol Grease

    2. Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal support sub-assembly.

      Note

      Insert the push rod pin in the correct direction.

  3. INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the brake pedal support sub-assembly and the push rod pin.

  4. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER


    1. Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.

  5. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  6. INSTALL COMBINATION METER ASSEMBLY

    Click here

  7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  8. INSPECT AND ADJUST BRAKE PEDAL

    Click here