BRAKE PEDAL(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY


    1. Install the brake pedal support sub-assembly with the 4 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Engage the wire harness clamp to the brake pedal support sub-assembly.

    3. Install the bolt to secure the brake pedal support sub-assembly to the instrument panel reinforcement assembly.

      Torque:
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

    4. Engage the wire harness clamp to the brake pedal support sub-assembly.

  2. INSTALL PUSH ROD PIN


    1. A01V1FS

      Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal sub-assembly.

      Text in Illustration
      A01V112 Lithium Soap Base Glycol Grease

    2. Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal support sub-assembly.

      Note

      Insert the push rod pin in the correct direction.

  3. INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the brake pedal support sub-assembly and the push rod pin.

  4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  5. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

    A01V134E05
    Text in Illustration
    *a Matchmark

    1. Align the matchmarks on the steering intermediate shaft assembly and the steering column assembly and install it with the bolt B.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

    2. Tighten bolt A.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  6. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

  7. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER


    1. Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.

  8. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  9. INSTALL COMBINATION METER ASSEMBLY

    Click here

  10. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  11. INSPECT AND ADJUST BRAKE PEDAL

    Click here