BRAKE PEDAL STROKE SENSOR(for LHD) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

   Note

   
   

   • Do not drop the brake pedal stroke sensor assembly.

   • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

   
   

   1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the bolt.

      
      
      1. 

         Text in Illustration

         *1	Brake Pedal Stroke Sensor Assembly Lever
         *a	Brake Pedal Groove

         Install a new brake pedal stroke sensor assembly to the brake pedal support sub-assembly with the 2 bolts.

         Torque:

         8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

         Note

         
         

         • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

         • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

         • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

      3. Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin.

      4. Remove the broken brake pedal stroke sensor assembly lever set pin.

   2. When reusing the brake pedal stroke sensor assembly:

      
      
      1. 

         Text in Illustration

         *1	Brake Pedal Stroke Sensor Assembly Lever
         *a	Brake Pedal Groove

         Install the brake pedal stroke sensor assembly to the brake pedal support sub-assembly and temporarily tighten the 2 bolts.

         Note

         
         

         • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

         • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

         • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

         Tech Tips

         Fully tighten the 2 bolts when adjusting the brake pedal stroke sensor assembly.

      2. Connect the connector.

3. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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4. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

   Note

   When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.

   
   

   1. Connect the GTS to the DLC3.

   2. Turn the ignition switch to ON (IG).

   3. Turn the GTS on.

   4. Enter the following menus: Chassis / ABS/VSC/TRC / Data List "Stroke Sensor".

   5. 

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard voltage (without the brake pedal depressed)
      0.8 to 1.2 V

   6. 

      Tighten the 2 bolts.

      Torque:

      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not depress the brake pedal after turning the ignition switch ON (IG).

   7. Turn the GTS off and turn the ignition switch off.

   8. Disconnect the GTS.

5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL (w/ Knee Airbag)

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6. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

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7. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

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8. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

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9. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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10. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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11. CHECK AND CLEAR DTC

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12. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

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