REAR AXLE BEAM INSTALLATION

PROCEDURE


  1. INSTALL REAR AXLE CARRIER BUSH LH


    1. A01V039E12
      Text in Illustration
      *a Upper Side
      *b Front Side
      *c Rear Side
      *d Bush Mark
      *e 7° to 13°

      Align the matchmarks on a new rear axle carrier bush LH and the rear axle beam assembly and temporarily install the rear axle carrier bush LH to the rear axle beam assembly, as shown in the illustration.

      Note

      Install the new bush in the same orientation as the old one was prior to removal, because they are directional.

    2. A01V0U5E04

      Using SST, install the rear axle carrier bush LH to the rear axle beam assembly.

      SST
      09223-15020
      09387-02010
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04030, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00810 )

      Note

      Do not damage the rubber portion when installing the rear axle carrier bush LH.

  2. INSTALL REAR AXLE CARRIER BUSH RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY


    1. Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools and temporarily tighten the rear axle beam assembly to the body with the 2 B bolts.

      A01UXTDE06
      Text in Illustration
      *1 Attachment *2 Wooden Block
      *3 Engine Lifter - -

      Note

      Make sure to secure the rear axle beam assembly to prevent it from dropping.

    2. Temporarily tighten the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 A bolts and 2 nuts.

      Note

      Since stopper nuts are used, turn the bolts.

  4. INSTALL REAR COIL SPRING LH

    Click here

  5. INSTALL REAR COIL SPRING RH

    Tech Tips

    Use the same procedure as for the LH side.

  6. INSTALL REAR AXLE BEAM DYNAMIC DAMPER LH (w/ Dynamic Damper)


    1. Install the rear axle beam dynamic damper LH to the rear axle beam assembly with the bolt.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }
  7. INSTALL REAR AXLE BEAM DYNAMIC DAMPER RH (w/ Dynamic Damper)

    Tech Tips

    Use the same procedure as for the LH side.

  8. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH

    Click here

  9. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  10. INSPECT REAR AXLE HUB BEARING LOOSENESS

    Click here

  11. INSPECT REAR AXLE HUB RUNOUT

    Click here

  12. INSTALL REAR DISC

    Click here

  13. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH

    Click here

  14. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  15. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. Install the No. 3 parking brake cable assembly with the bolt and a new cable clamp.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }
    2. Install the casing cap to the rear disc brake cylinder guide.

    3. Install the No. 3 parking brake cable end to the rear disc brake cylinder operation lever.

  16. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tech Tips

    Use the same procedure as for the No. 3 parking brake cable assembly.

  17. INSTALL REAR NO. 4 BRAKE TUBE


    1. Install the rear No. 4 brake tube to the rear axle beam assembly with the nut.

      Torque:
      5.0 N*m  { 51 kgf*cm, 48 in.*lbf }
    2. Connect the 2 rear flexible hose LH to the rear axle beam assembly with 2 new clips.

    3. Using a union nut wrench 10 mm, install the rear No. 4 brake tube while holding the rear flexible hose LH with a wrench.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  18. INSTALL REAR NO. 3 BRAKE TUBE

    Tech Tips

    Use the same procedure as for the rear No. 4 brake tube.

  19. INSTALL SKID CONTROL SENSOR WIRE LH

    Click here

  20. INSTALL SKID CONTROL SENSOR WIRE RH

    Tech Tips

    Use the same procedure as for the LH side.

  21. INSTALL REAR WHEELS

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
  22. STABILIZE SUSPENSION


    1. Lower the vehicle.

    2. Bounce the vehicle up and down several times to stabilize the suspension.

  23. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY


    1. A01V1VCE02
      Text in Illustration
      *a LH Side
      *b RH Side

      Suspend the jack on the rear axle spring seat and adjust the length of the rear shock absorber assembly to the reference value.

      Length of shock absorber
      220 mm (8.66 in.)
    2. Fully tighten the 2 bolts.

      Torque:
      90 N*m  { 918 kgf*cm, 66 ft.*lbf }
  24. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH

    Click here

  25. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  26. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  27. BLEED BRAKE LINE

    Click here

  28. ADJUST PARKING BRAKE LEVER TRAVEL

    Click here

  29. INSPECT REAR WHEEL ALIGNMENT

    Click here

  30. INSPECT SPEED SENSOR SIGNAL

    Click here