FRONT SHOCK ABSORBER INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL STRUT MOUNTING BEARING


    1. A01UXHG

      Using a brass bar and press, install the strut mounting bearing to the front coil spring upper seat.

      Note

      The strut mounting bearing must be securely installed.

  2. INSTALL FRONT COIL SPRING


    1. A01UYO3E01

      Install SST to the front coil spring, and secure SST in a vise.

      SST
      09727-30021   ( 09727-00010, 09727-00021, 09727-00031 )
    2. A01UYV0

      Attach the arm of SST to the diameter of the front coil spring.

      CAUTION:


      • Make sure that the front coil spring is installed so that the distance between the upper and lower hooks of SST is at the maximum.

      • Make sure that the claws of the hooks are securely attached.

    3. Using SST, compress the front coil spring.

      SST
      09727-30021   ( 09727-00010, 09727-00021, 09727-00031 )

      CAUTION:


      • If the front coil spring bends during the compression, immediately stop the compression and reinstall SST.

      • Do not compress the spring until the coil springs contact each other.

      • Do not use an impact wrench. It will damage SST.

    4. A01UZSYE05
      Text in Illustration
      *a Lower End

      Install the front coil spring to the front shock absorber.

      Note

      A spring of a smaller diameter should be installed in the upward direction.

      Tech Tips

      Fit the lower end of the front coil spring into the gap of the absorber lower seat.

  3. INSTALL FRONT COIL SPRING UPPER INSULATOR

  4. INSTALL FRONT SPRING BUMPER


    1. A01UZQPE05
      Text in Illustration
      *a Rib Portion
      *b Air Discharge Groove

      Install the front spring bumper to the front coil spring upper seat with the air discharge groove of the front spring bumper and the rib portion of the front coil spring upper seat aligned.

      Note

      Securely insert the spring bumper into the coil spring upper seat.

  5. INSTALL FRONT COIL SPRING UPPER SEAT


    1. Install the front coil spring upper seat with the strut mounting bearing and the front spring bumper to the front shock absorber.

    2. Temporarily tighten a new nut.

    3. Remove SST from the front coil spring.

      Note

      Do not use an impact wrench. It will damage SST.

    4. A01V1A9E06
      Text in Illustration
      *1 Long Socket Hexagon Wrench 6 mm
      *a Turn
      *b Hold

      Using SST and long socket hexagon wrench 6 mm, hold the front shock absorber rod and tighten the nut.

      SST
      09729-97202
      Torque:
      without SST
      33 N*m  { 340 kgf*cm, 25 ft.*lbf }
      with SST
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Tech Tips


      • This torque value is effective when SST is parallel to the torque wrench.

      • This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and SST with a fulcrum length of 40 mm (1.57 in.).

      • If using a torque wrench with a length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

  6. INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY

  7. TEMPORARILY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING


    1. A01V0MI

      Temporarily tighten a new nut through the front No. 2 suspension support.

    2. Install the front shock absorber with coil spring to the steering knuckle.

    3. Install the 2 bolts and 2 nuts.

      Torque:
      164 N*m  { 1672 kgf*cm, 121 ft.*lbf }

      Tech Tips

      Keep the bolt from rotating while installing and tightening the nuts.

  8. INSTALL FRONT FLEXIBLE HOSE


    1. Install the front flexible hose and the front speed sensor with the bolt.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Note

      Install the front flexible hose and front speed sensor without twisting them.

  9. INSTALL FRONT STABILIZER LINK ASSEMBLY


    1. Install the front stabilizer link assembly with the nut.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      Tech Tips

      Using a socket hexagon wrench 6 mm to hold the stud.

  10. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  11. FULLY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING


    1. A01V0NYE03
      Text in Illustration
      *a Turn
      *b Hold

      Using SST and socket hexagon wrench 6 mm, hold the front shock absorber rod and tighten the nut.

      SST
      09729-97202
      Torque:
      without SST
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      with SST
      49 N*m  { 503 kgf*cm, 36 ft.*lbf }

      Tech Tips


      • This torque value is effective when SST is parallel to the torque wrench.

      • This torque value can be obtained by using a torque wrench with a fulcrum length of 345 mm (13.6 in.) and SST with a fulcrum length of 40 mm (1.57 in.).

      • If using a torque wrench with a length that is not 345 mm (1.13 ft.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

  12. INSTALL FRONT SUSPENSION SUPPORT DUST COVER

  13. INSTALL OUTER COWL TOP PANEL (for LHD)

    Click here

  14. INSTALL OUTER COWL TOP PANEL (for RHD)

    Click here

  15. INSTALL INNER COWL TOP TO COWL BRACE (for LHD)

    Click here

  16. INSTALL INNER COWL TOP TO COWL BRACE (for RHD)

    Click here

  17. INSTALL FRONT AIR SHUTTER SEAL RH (for LHD)

    Click here

  18. INSTALL FRONT AIR SHUTTER SEAL RH (for RHD)

    Click here

  19. INSTALL FRONT NO. 1 VENTILATOR SEAL (for LHD)

    Click here

  20. INSTALL FRONT NO. 1 VENTILATOR SEAL (for RHD)

    Click here

  21. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here