CRUISE CONTROL SYSTEM Cruise Control Switch Circuit

DESCRIPTION

The cruise control switch is used to turn the cruise control system on and off, as well as operate 7 functions: SET, - (COAST), TAP-DOWN, RES (RESUME), + (ACCEL), TAP-UP and CANCEL. The SET, TAP-DOWN and - (COAST) functions, and the RES (RESUME), TAP-UP and + (ACCEL) functions are operated with the same switch. The cruise control switch is an automatic return type switch which turns on only while operating it in the direction of each arrow and turns off after releasing it. The internal contact points of the cruise control switch turn on with switch operation. Then the hybrid vehicle control ECU reads the voltage value that has been changed by the switch operation to control SET, - (COAST), RES (RESUME), + (ACCEL), and CANCEL.

WIRING DIAGRAM

A004EPVE04

PROCEDURE


  1. READ VALUE ON GTS

    A004E97E01
    Text in Illustration
    *a ON-OFF
    *b -/SET
    *c +/RES
    *d CANCEL

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Cruise Control / Data List.

    5. Check the Data List to confirm proper functioning of the cruise control switch.

      Cruise Control
      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Main SW M-CPU Cruise control switch (Main CPU) / ON or OFF

      ON: cruise control switch (ON-OFF button) pushed

      OFF: cruise control switch (ON-OFF button) released

      		 -
      Cancel Switch CANCEL switch signal / ON or OFF

      ON: CANCEL switch on

      OFF: CANCEL switch off

      		 -
      SET/COAST Switch -/SET switch signal / ON or OFF

      ON: -/SET switch on

      OFF: -/SET switch off

      		 -
      RES/ACC Switch +/RES switch signal / ON or OFF

      ON: +/RES switch on

      OFF: +/RES switch off

      		 -
      OK
      When the cruise control switch is operated, the display changes as shown above.

    OK

    PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Click here

    NG

  2. INSPECT CRUISE CONTROL SWITCH


    1. Remove the cruise control switch Click here.

    2. Measure the resistance according to the value(s) in the table below.

      A004G6ZE01
      Text in Illustration
      *1 cruise control switch (ON-OFF button) - -
      *a

      Component without harness connected

      (cruise control switch)

      		 *b ON-OFF
      *c +/RES *d -/SET
      *e CANCEL - -
      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      1 (ECC) - 3 (CCS) Cruise control switch (ON-OFF button) released 1 MΩ or higher
      Cruise control switch (ON-OFF button) pushed Below 2.5 Ω
      +/RES 235 to 245 Ω
      -/SET 617 to 643 Ω
      CANCEL 1509 to 1571 Ω

    NG

    REPLACE CRUISE CONTROL SWITCH Click here

    OK

  3. CHECK CRUISE CONTROL SWITCH WIRE (SPIRAL CABLE SUB-ASSEMBLY - CRUISE CONTROL SWITCH)


    1. A004F6WE02
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Spiral Cable Sub-assembly)
      *b

      Front view of wire harness connector

      (to Cruise Control Switch)

      Disconnect the spiral cable sub-assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      z4-3 (CCS) - 3 (CCS) Always Below 1 Ω
      z4-4 (ECC) - 1 (ECC) Always Below 1 Ω

    NG

    REPAIR OR REPLACE CRUISE CONTROL SWITCH WIRE

    OK

  4. CHECK SPIRAL CABLE SUB-ASSEMBLY

    Note

    The spiral cable sub-assembly is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable sub-assembly may prevent the airbag from deploying. Be sure to read the pages shown in the brackets.

    Tech Tips



    1. A004E8JE02
      Text in Illustration
      *a

      Component without harness connected

      (Spiral Cable Sub-assembly)

      Remove the spiral cable sub-assembly.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      z4-3 (CCS) - F4-1 (CCS) Center Below 3 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      z4-4 (ECC) - F4-2 (ECC) Center Below 3 Ω
      2.5 rotations to the left
      2.5 rotations to the right

    3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      z4-3 (CCS) - F4-1 (CCS) Always Below 3 Ω
      z4-4 (ECC) - F4-2 (ECC) Always Below 3 Ω

      Tech Tips

      The spiral cable sub-assembly makes a maximum of approximately 5 rotations.


    NG

    REPLACE SPIRAL CABLE SUB-ASSEMBLY Click here

    OK

  5. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - SPIRAL CABLE SUB-ASSEMBLY)


    1. Disconnect the F56 hybrid vehicle control ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      F4-1 (CCS) - F55-28 (CCS) Always Below 1 Ω
      F4-1 (CCS) or F55-28 (CCS) - Body ground Always 10 kΩ or higher

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  6. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSEMBLY - BODY GROUND)


    1. A004FYGE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Spiral Cable Sub-assembly)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      F4-2 (ECC) - Body ground Always Below 1 Ω

    OK

    REPLACE HYBRID VEHICLE CONTROL ECU Click here

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR