RADIATOR INSTALLATION

PROCEDURE

1. INSTALL RADIATOR ASSEMBLY

   
   

   1. Install the fan shroud and engage the 2 claws.

   2. Install the No. 3 radiator hose with the 2 bolts and clip.

      Torque:

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

   3. Install the 2 lower radiator supports.

   4. Install the radiator assembly with the fan shroud.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

2. INSTALL NO. 2 FAN SHROUD

   
   

   1. Install the No. 2 fan shroud with the 2 bolts and engage the 2 claws.

      Torque:

      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

3. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

   
   

   1. Install the 2 radiator support cushions.

   2. Install the upper radiator support sub-assembly with the 4 bolts.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   3. Engage the clamp of hood lock control cable.

   4. Engage the 3 clamps and connect the cooling fan ECU connector.

   5. Connect the horn connector.

4. CONNECT NO. 1 INVERTER COOLING HOSE ASSEMBLY

   
   

   1. Connect the No. 1 inverter cooling hose assembly and engage the lower clamp.

5. CONNECT OUTLET NO. 1 HYBRID WATER PUMP HOSE

   
   

   1. Connect the outlet No. 1 hybrid water pump hose and engage the 3 clamps.

6. CONNECT NO. 2 RADIATOR HOSE

   
   

   1. Connect the No. 2 radiator hose.

7. CONNECT NO. 1 RADIATOR HOSE

   
   

   1. Connect the No. 1 radiator hose.

   2. Connect the reserve tank hose.

8. INSTALL HOOD LOCK ASSEMBLY

   
   

   1. Install the hood lock assembly with the 3 bolts.

      Torque:

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

   2. Engage the 2 clamps of the upper radiator support.

9. INSTALL FRONT AIRBAG SENSOR

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10. INSTALL AIRBAG SENSOR BRACKET

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11. INSTALL HEADLIGHT ASSEMBLY

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12. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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13. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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14. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

    Tech Tips

    Use the same procedure as for the front radiator side air guide plate LH.

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15. INSTALL FRONT BUMPER ASSEMBLY

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16. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Torque:

    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

17. ADD COOLANT (for Inverter)

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18. ADD COOLANT (for Engine)

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19. INSPECT FOR COOLANT LEAK (for Inverter)

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20. INSPECT FOR COOLANT LEAK (for Engine)

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21. INSTALL ENGINE UNDER COVER RH

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22. INSTALL ENGINE UNDER COVER LH

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