RADIATOR REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  3. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  4. REMOVE ENGINE UNDER COVER LH

  5. REMOVE ENGINE UNDER COVER RH

  6. DRAIN COOLANT (for Inverter)

    Click here

  7. DRAIN COOLANT (for Engine)

    Click here

  8. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A01V095

      Using a clip remover, remove the 4 clips and the radiator support opening cover.

  9. REMOVE NO. 1 RADIATOR SIDE AIR SEAL

    Tech Tips

    Use the same procedure as for the No. 2 Radiator Side Air Seal Click here.

  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  11. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  12. REMOVE HEADLIGHT UNIT LH

    Click here

  13. REMOVE AIRBAG SENSOR BRACKET

    Click here

  14. REMOVE AIRBAG SENSOR ASSEMBLY

    Click here

  15. SEPARATE HOOD LOCK ASSEMBLY


    1. Disengage the 2 clamps and disconnect the hood lock control cable assembly from the upper radiator support.

    2. A01UXZF

      Remove the 3 bolts and the hood lock assembly.

  16. DISCONNECT NO. 1 RADIATOR HOSE


    1. A01UZ08

      Disconnect the reserve tank hose.

    2. A01UZAC

      Disconnect the No. 1 radiator hose.

  17. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01V09O

      Disconnect the No. 2 radiator hose.

  18. DISCONNECT OUTLET NO. 1 HYBRID WATER PUMP HOSE


    1. A01UZMC

      Disengage the 3 clamps and disconnect the outlet No. 1 hybrid water pump hose.

  19. DISCONNECT NO. 1 INVERTER COOLING HOSE ASSEMBLY


    1. A01UZZM

      Disengage the lower clamp and disconnect the No. 1 inverter cooling hose assembly.

      Note


      • Because the upper clamp cannot be unlocked, cut through the thin part of the hinge to remove the clamp.

      • Make sure not to damage the HV hose and reserve tank.

      • Once this clamp has been removed, it does not need to be reinstalled.

      • In general, this clamp does not need to be removed. The only situation where it is necessary to remove the clamp is when replacing the HV hose, fan assembly or motor.

  20. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A01V0DT

      Disconnect the horn connector.

    2. A01UYZG

      Disengage the 3 clamps and disconnect the cooling fan ECU connector.

    3. A01UZAVE01
      Text in Illustration
      *A for LHD
      *B for RHD

      Disengage the clamp of hood lock control cable.

    4. A01UYJY

      Remove the 4 bolts and upper radiator support sub-assembly.

    5. Remove the 2 radiator support cushions.

  21. REMOVE NO. 2 FAN SHROUD


    1. A01UYR6

      Remove the 2 bolts, disengage the 2 claws and remove the No. 2 fan shroud.

  22. REMOVE RADIATOR ASSEMBLY


    1. A01UXQJ

      Remove the radiator assembly with the fan shroud.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    2. Remove the 2 lower radiator supports.

    3. A01V0Q0

      Remove the 2 bolts and clip with the No. 3 radiator hose.

    4. A01UYEF

      Disengage the 2 claws and remove the fan shroud.