OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL OIL PUMP SEAL


    1. Apply a light coat of MP grease to the timing chain cover oil pump seal lip.

      Note

      Keep the seal lip free of foreign matter.

    2. A01V0KAE01
      Text in Illustration
      *1 Wooden Block

      Using SST and a wooden block, tap in a new oil pump seal until its surface is flush with the timing chain cover edge.

      SST
      09550-60010   ( 09951-00250, 09951-00380, 09952-06010 )
      09950-70010
      Tap in depth
      0 to 1.0 mm from the edge of the timing chain cover.

      Note

      Do not tap the oil pump seal at an angle.

  2. INSTALL TIMING CHAIN COVER


    1. Install 2 new O-rings to the cylinder block and oil pan.

    2. Apply seal packing to the timing chain cover and engine assembly as shown in the illustration below.

      A01V1WCE02
      Text in Illustration
      *1 Timing Chain Cover *2 Cylinder Block
      *3 Cylinder Head Sub-assembly - -
      *a Apply Seal Packing to The Inner Corners *b 2.5 mm (0.0984 in.) or Higher
      *c Seal Packing Application Width 3.5 to 4.5 mm (0.138 to 0.177 in.) *d Seal Packing Application Width 1.5 to 2.0 mm (0.0591 to 0.0787 in.)
      *e Seal Packing Application Width 10 mm (0.394 in.) or more *f Upper View
      *g Apply enough seal packing so that it will protrude beyond the timing chain cover installation surface *h A - A (After Installation)
      *i B - B (After Installation) - -
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Clean the surfaces with non-residue solvent before applying seal packing.

      • Install the timing chain cover within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

      • Do not apply engine oil for at least 2 hours after installation.

    3. A01V19GE03
      Text in Illustration
      *a Drive Rotor Spline
      *b Crankshaft

      Align the oil pump drive rotor spline and the crankshaft as shown in the illustration.

    4. Temporarily install the timing chain cover and 2 wire harness clamp brackets with the 18 bolts and nut.

      A01UYU5E02
      Text in Illustration
      *1 Nut *2 Wire Harness Clamp Bracket
      Bolt Length
      Item Length Thread Diameter
      Bolt A 20 mm (0.787 in.) 6 mm (0.236 in.)
      Bolt B 30 mm (1.18 in.) 8 mm (0.315 in.)
      Bolt C 35 mm (1.38 in.) 6 mm (0.236 in.)
      Bolt D 20 mm (0.787 in.) 8 mm (0.315 in.)

      Note


      • Be careful not to disturb the seal packing.

      • After installing the timing chain cover, install the engine mounting bracket RH within 10 minutes.

    5. Tighten the 18 bolts and nut in the sequence shown in the illustration.

      Torque:
      Bolt A and Bolt C
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      Bolt B
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }
      Bolt D and Nut
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  3. INSTALL SCREW PLUG


    1. Apply a few drops of adhesive to 2 or 3 threads of the screw plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Using an 8 mm hexagon socket wrench, install the screw plug.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

  4. INSTALL ENGINE MOUNTING BRACKET RH


    1. Temporarily install the engine mounting bracket RH with the 4 bolts.

    2. A01UXX1E03

      Tighten the 4 bolts in the sequence shown in the illustration.

      Torque:
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

  5. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply a light coat of engine oil to a new O-ring and install the O-ring to the engine oil level dipstick guide.

    2. Install the engine oil level dipstick guide with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  6. INSTALL ENGINE OIL LEVEL DIPSTICK

    Click here

  7. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY

    Click here

  8. INSTALL CRANKSHAFT POSITION SENSOR

    Click here

  9. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  10. INSTALL ENGINE COVER BRACKET

    Click here

  11. CONNECT ENGINE WIRE (for LHD)

    Click here

  12. CONNECT ENGINE WIRE (for RHD)

    Click here

  13. INSTALL NO. 1 IGNITION COIL

    Click here

  14. INSTALL EGR VALVE WITH COOLER ASSEMBLY

    Click here

  15. INSTALL NO. 2 EGR PIPE

    Click here

  16. REMOVE ENGINE STAND

    Click here