EGR VALVE INSTALLATION

PROCEDURE


  1. INSTALL EGR VALVE ASSEMBLY

    Tech Tips

    After replacing the EGR valve assembly, perform the "Inspection After Repair" Click here.


    1. Install a new gasket.

    2. Install the EGR valve assembly with the 2 bolts.

      Torque:
      25 N*m  { 225 kgf*cm, 18 ft.*lbf }

    3. Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    4. Connect the No. 1 water by-pass hose.

    5. Install the EGR valve bracket with the 2 bolts and nut.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    6. Connect the clamp and No. 5 water by-pass hose.

    7. Install the wire harness clamp bracket with the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    8. Connect the 2 connectors and wire harness clamp.

  2. INSTALL NO. 2 EGR PIPE


    1. Install 2 new gaskets and the No. 2 EGR pipe with the 2 bolts and 2 nuts.

      Torque:
      Bolt
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Nut
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Make sure to tighten the 4 bolts evenly until the flanges of the EGR pipe assembly contact the installation surfaces.

    2. Connect the clamp and No. 2 water by-pass hose.

    3. Connect the wire harness clamp.

  3. ADD COOLANT (for Engine)

    Click here

  4. INSPECT FOR COOLANT LEAK (for Engine)

    Click here

  5. INSTALL NO. 2 CYLINDER HEAD COVER (w/ No. 2 Cylinder Head Cover)


    1. Engage the 3 clamps and install the No. 2 cylinder head cover.