FUEL PUMP DISASSEMBLY

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP WITH FILTER ASSEMBLY


    1. A01V1GB

      Disconnect the connector of the fuel pump harness.

    2. A01UY81

      Disconnect the suction filter hose.

    3. A01V0GOE01
      Text in Illustration
      *1 No. 1 Fuel Sub-tank
      *2 Fuel Tube

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump with filter assembly from the No. 1 fuel sub-tank.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter, such as applying excessive force to the tube Click here.

    4. A01UXV4

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A01UZN0E03
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump with filter assembly from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. A01UXQE

      Disconnect the fuel pump harness connector.

    7. A01UXJYE19
      Text in Illustration
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter assembly, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.