FUEL INJECTOR INSTALLATION

PROCEDURE


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A004FD2E06
      Text in Illustration
      *1 O-ring

      Apply a light coat of gasoline or spindle oil to new O-rings, and then install one onto each fuel injector.

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the new O-ring on each fuel injector assembly.

    3. A004EBW

      While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.

      Text in Illustration
      A004F2L Push
      A004F32 Turn

      Note


      • Make sure that the O-ring is not cracked or jammed when installing the injector Click here.

      • If a component has been dropped or subjected to a strong impact, replace it.

      Tech Tips

      Perform "Inspection After Repairs" after replacing the fuel injector assembly Click here.

    4. Check that the fuel injector rotates smoothly. If the fuel injector does not rotate, replace the O-ring.

  2. INSTALL INJECTOR VIBRATION INSULATOR


    1. Install 4 new injector vibration insulators onto the cylinder head.

  3. INSTALL FUEL DELIVERY SPACER


    1. A004F1ZE03
      Text in Illustration
      *1 Fuel Delivery Spacer
      *a Fuel Delivery Pipe Side
      *b Cylinder Head Side

      Install the 2 fuel delivery spacers onto the cylinder head.

      Note

      Install the fuel delivery spacer in the correct direction.

  4. INSTALL FUEL DELIVERY PIPE


    1. Install the fuel delivery pipe with the 4 fuel injector assemblies and install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • Do not drop the fuel injectors when installing the fuel delivery pipe.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe.

    2. Engage the clamp to connect the wire harness.

    3. Install the bolt to secure the fuel delivery pipe.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A004G1V

      Push the tube connector into the pipe until the tube connector makes a "click" sound.

      Text in Illustration
      A004F2L Push

      Note


      • Before connecting the fuel tube connector and fuel delivery pipe, check that there is no damage or foreign matter on the connecting part of the fuel delivery pipe.

      • After connecting the fuel tube connector and fuel delivery pipe, check that they are securely connected by trying to pull them apart.

  6. INSTALL EFI FUEL PIPE CLAMP


    1. Install the EFI fuel pipe clamp.

  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  8. CONNECT ENGINE WIRE (for LHD)

    Click here

  9. CONNECT ENGINE WIRE (for RHD)

    Click here

  10. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

    Click here

  11. INSTALL NO. 1 IGNITION COIL

    Click here

  12. INSTALL EGR VALVE WITH COOLER ASSEMBLY

    Click here

  13. INSTALL ENGINE COVER BRACKET

    Click here

  14. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 47 in.*lbf }

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  15. INSTALL FRONT FLOOR COVER RH (for Front Floor Cover Type A)

    Click here

  16. INSTALL FRONT FLOOR COVER RH (for Front Floor Cover Type B)

    Click here

  17. INSTALL CENTER FRONT FLOOR COVER (for Front Floor Cover Type B)

    Click here

  18. INSPECT FOR FUEL LEAK

    Click here

  19. INSPECT FOR ENGINE OIL LEAK

  20. INSTALL NO. 2 CYLINDER HEAD COVER (w/ No. 2 Cylinder Head Cover)

    Click here