CYLINDER HEAD REASSEMBLY

PROCEDURE


  1. INSTALL VALVE SPRING SEAT


    1. Install the 16 valve spring seats to the cylinder head sub-assembly.

  2. INSTALL VALVE STEM OIL SEAL


    1. A01UYRTE03
      Text in Illustration
      *a Intake Side
      *b Exhaust Side
      *c Gray
      *d Black

      Apply a light coat of engine oil to a new valve stem oil seal.

      Note

      Pay close attention when installing the intake and exhaust valve stem oil seals. For example, installing the intake valve stem oil seal to the exhaust side or installing the exhaust valve stem oil seal to the intake side can cause installation problems later.

    2. A01V254E03
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      Using SST, push on the 16 valve stem oil seals.

      SST
      09201-41020

      Note

      Failure to use SST will cause the seal to be damaged or improperly seated.

  3. INSTALL INTAKE VALVE


    1. A01UZ74E01
      Text in Illustration
      *a 30 mm (1.18 in.) or more

      Sufficiently apply engine oil to the tip area of the intake valve shown in the illustration.

    2. Install the 8 intake valves, 8 compression springs and 8 retainers to the cylinder head sub-assembly.

      Note

      Install the same parts in the same combination to their original locations.

    3. A01UZXKE02

      Using SST and wooden blocks, compress the compression spring and install the 8 retainer locks.

      SST
      09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )
    4. A01V04R

      Using a pin punch and plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note

      Be careful not to damage the valve stem tip.

  4. INSTALL EXHAUST VALVE


    1. A01UYXGE01
      Text in Illustration
      *a 30 mm (1.18 in.) or more

      Sufficiently apply engine oil to the tip area of the exhaust valve shown in the illustration.

    2. Install the 8 exhaust valves, 8 compression springs and 8 retainers to the cylinder head sub-assembly.

      Note

      Install the same parts in the same combination to their original locations.

    3. A01UXPAE01

      Using SST and wooden blocks, compress the compression spring and install the 8 retainer locks.

      SST
      09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )
    4. A01UXMH

      Using a pin punch and plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note

      Be careful not to damage the valve stem tip.

  5. INSTALL VALVE LIFTER


    1. Apply a light coat of engine oil to the valve lifters.

    2. A01V0DE

      Install the 16 valve lifters.

      Note

      Install the same parts in the same combination to their original locations.

    3. Check that the valve lifters rotate smoothly by hand.

  6. INSTALL OIL CONTROL VALVE FILTER


    1. A01V0TPE01
      Text in Illustration
      *a Mesh Part

      Check that no foreign matter is on the mesh part of the oil control valve filter.

    2. Using an 8 mm hexagon wrench, install the oil control valve filter with a new gasket and the straight screw plug.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  7. INSTALL TAPER SCREW PLUG


    1. Install a new gasket to the taper screw plug.

    2. A01UY8V

      Using a 10 mm hexagon wrench, install the taper screw plug.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }