HV RELAY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the hybrid battery junction block assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the connector to the hybrid battery junction block assembly.

      Note

      The connector should be connected securely.

    3. Using an insulated tool, install the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      Be sure to use a torque wrench to tighten the bolts.

    4. A01UYHU

      Connect the terminal cover.

      Note

      The terminal cover should be connected securely.

  2. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 2 hybrid battery shield sub-assembly with the 2 bolts and nut.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Move the HV battery to the installation position.

    3. Install the HV battery with the 2 bolts and 2 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  3. CONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. A01V0JKE02
      Text in Illustration
      *1 Shielded Wire Ground
      *a White Connector
      *b Orange Connector

      Connect the 2 connectors.

      Note


      • Make sure that the ends of the frame wire do not cross over each other.

      • The connector should be connected securely.

    2. Connect the shielded wire ground.

  4. CONNECT WIRE HARNESS


    1. A01UY6G

      Disconnect the connector as shown in the illustration.

    2. A01V03W

      Disconnect the 2 connectors and 3 clamps as shown in the illustration.

    3. A01UXXC

      Disconnect the connector and wire harness clamp as shown in the illustration.

  5. INSTALL NO. 1 HYBRID VEHICLE BATTERY COVER PANEL LH

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 1 hybrid vehicle battery cover panel LH with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01UYLRE03
      Text in Illustration
      *1 Battery Cover Lock Striker
      *2 Button
      *a Push

      Install the battery cover lock striker, then push the button to lock it.

  6. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT

    Click here

  7. INSTALL NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY (w/ Smart Entry)

    Click here

  8. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

    Click here

  9. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

    Click here

  10. INSTALL SERVICE PLUG GRIP

    Click here

  11. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  12. INSTALL CENTER FRONT FLOOR COVER (for Front Floor Cover Type A)

    Click here

  13. INSTALL FRONT FLOOR COVER LH (for Front Floor Cover Type A)

    Click here

  14. INSTALL FRONT FLOOR COVER RH (for Front Floor Cover Type A)

    Click here

  15. INSTALL FRONT FLOOR COVER LH (for Front Floor Cover Type B)

    Click here

  16. INSTALL FRONT FLOOR COVER RH (for Front Floor Cover Type B)

    Click here

  17. INSTALL CENTER FRONT FLOOR COVER (for Front Floor Cover Type B)

    Click here