HV RELAY ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

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  2. REMOVE FRONT FLOOR COVER RH (for Front Floor Cover Type A)

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  3. REMOVE FRONT FLOOR COVER LH (for Front Floor Cover Type A)

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  4. REMOVE CENTER FRONT FLOOR COVER (for Front Floor Cover Type A)

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  5. REMOVE CENTER FRONT FLOOR COVER (for Front Floor Cover Type B)

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  6. REMOVE FRONT FLOOR COVER RH (for Front Floor Cover Type B)

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  7. REMOVE FRONT FLOOR COVER LH (for Front Floor Cover Type B)

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  8. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

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  9. REMOVE SERVICE PLUG GRIP

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  10. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY

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  11. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

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  12. REMOVE HOOD STAY HOLDER

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  13. REMOVE INVERTER TERMINAL COVER

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  14. REMOVE INVERTER COVER

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  15. CHECK TERMINAL VOLTAGE

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  16. INSTALL INVERTER COVER

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  17. INSTALL INVERTER TERMINAL COVER

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  18. INSTALL HOOD STAY HOLDER

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  19. REMOVE NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY (w/ Smart Entry)

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  20. REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT

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  21. REMOVE NO. 1 HYBRID VEHICLE BATTERY COVER PANEL LH

    CAUTION:

    Wear insulated gloves.


    1. A01V1WEE03
      Text in Illustration
      *1 Service Plug Grip
      *2 Battery Cover Lock Striker
      *3 Button
      *a Projection
      *b Turn

      Using the service plug grip, remove the battery cover lock striker.

      Tech Tips

      Insert the projection part of the service plug grip, and turn the button of the battery cover lock striker counterclockwise, and release the lock.

    2. Remove the 4 nuts and No. 1 hybrid vehicle battery cover panel LH.

  22. DISCONNECT WIRE HARNESS


    1. A01UXXC

      Disconnect the connector and wire harness clamp.

    2. A01V03W

      Disconnect the 2 connectors and 3 clamps.

    3. A01UY6G

      Disconnect the connector.

  23. DISCONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.

    Note

    Insulate the disconnected connectors with insulating tape.


    1. A01UZ85E03
      Text in Illustration
      *1 Shielded Wire Ground

      Disconnect the 2 connectors shown in the illustration.

    2. Disconnect the shielded wire ground and frame wire.

  24. REMOVE NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A01UYT9

      Remove the 2 bolts and 2 nuts.

    2. A01V16AE03
      Text in Illustration
      *a Front of Vehicle

      Move the HV battery toward the front of the vehicle.

      Tech Tips

      Move the HV battery to a position where both the No. 2 hybrid battery shield sub-assembly and the hybrid battery junction block assembly can be removed.

    3. A01UYG8

      Remove the 2 bolts, nut and No. 2 hybrid battery shield sub-assembly.

  25. REMOVE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves.

    Note

    Insulate the disconnected terminals with insulating tape.


    1. A01UZCN

      Open the terminal cover.

    2. A01V20N

      Using an insulated tool, remove the 2 bolts.

    3. A01V1EW

      Disconnect the connector.

    4. A01UYQO

      Remove the 3 bolts and hybrid battery junction block assembly.