BATTERY SMART UNIT INSTALLATION

PROCEDURE


  1. INSTALL BATTERY SMART UNIT (BATTERY VOLTAGE SENSOR)

    CAUTION:

    Wear insulated gloves.


    1. A01V05LE02
      Text in Illustration
      *a Red Label

      Install the battery smart unit with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      Check color of the label.

    2. Connect the connector.

      Note

      The connector should be connected securely.

  2. INSTALL NO. 2 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 2 hybrid vehicle battery carrier bracket sub-assembly with the bolt and 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Engage the 3 clamps.

    3. Connect the connector.

      Note

      The connector should be connected securely.

  3. INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 1 hybrid battery shield sub-assembly with the 2 bolts and 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01UZE8

      Install the electric vehicle battery plug with the bolt as shown in the illustration.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  4. INSTALL HYBRID BATTERY SERVICE PLUG COVER

    CAUTION:

    Wear insulated gloves.


    1. Install the hybrid battery service plug cover with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  5. CONNECT WIRE HARNESS


    1. Engage the clamp and connect the wire harness.

    2. Connect the 2 connectors.

  6. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. Install the No. 1 hybrid battery exhaust duct with the clip.

  7. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY


    1. A01UZJ8E02

      Temporarily install the rear seat cushion leg sub-assembly with the 4 bolts.

    2. Tighten the 4 bolts in the order shown in the illustration.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  8. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

    Click here

  9. INSTALL SERVICE PLUG GRIP

    Click here

  10. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  11. INSTALL CENTER FRONT FLOOR COVER (for Front Floor Cover Type A)


    1. Engage the 2 guides to install the center front floor cover.

    2. Install the 3 clips.

  12. INSTALL FRONT FLOOR COVER LH (for Front Floor Cover Type A)


    1. Engage the 3 guides to install the front floor cover LH.

    2. Engage the 2 clips.

    3. Install the 2 clips.

  13. INSTALL FRONT FLOOR COVER RH (for Front Floor Cover Type A)


    1. Engage the 3 guides to install the front floor cover RH.

    2. Engage the 2 clips.

    3. Install the 2 clips.

  14. INSTALL FRONT FLOOR COVER LH (for Front Floor Cover Type B)


    1. Engage the 3 guides to install the front floor cover LH.

    2. Install the clip.

  15. INSTALL FRONT FLOOR COVER RH (for Front Floor Cover Type B)


    1. Engage the 3 guides to install the front floor cover RH.

    2. Install the clip.

  16. INSTALL CENTER FRONT FLOOR COVER (for Front Floor Cover Type B)


    1. Engage the 4 guides to install the center front floor cover.

    2. Engage the 2 clips.

    3. Install the 5 clips.