HYBRID CONTROL SYSTEM, Diagnostic DTC:P0C76-523

DTC Code DTC Name
P0C76-523 Hybrid Battery System Discharge Time Too Long

DESCRIPTION

Refer to the description for DTC P0A78-266 Click here.

DTC No. INF Code DTC Detection Condition Trouble Area
P0C76 523 Inverter voltage (VH) sensor offset malfunction

  • Inverter with converter assembly

  • Wire harness or connector

  • Power management control ECU

Tech Tips

When the ignition switch is turned off, the MG ECU applies current to MG2 in a way that does not generate torque, in order to discharge the residual voltage in the inverter. When the hybrid system is normal, the VH value is almost 0 V after discharge. This DTC will be stored if the VH value is more than the specified value after discharge.

A01UYTCE02

WIRING DIAGRAM

Refer to the wiring diagram for DTC P0AE6-225 Click here.

Refer to the wiring diagram for DTC P321E-318 Click here.

CAUTION / NOTICE / HINT

CAUTION:


  • Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, turn the ignition switch off and take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.

  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work Click here.

    Tech Tips

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

Note

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

Tech Tips

After the repair, clear the DTCs and perform the following procedure to check that DTCs are not output.


  1. Turn the ignition switch off and wait for 30 seconds or more.

  2. Turn the ignition switch to ON (READY) and wait for 30 seconds or more.

  3. Turn the ignition switch off and wait for 30 seconds or more.

PROCEDURE


  1. CHECK DTC OUTPUT (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check if DTCs are output.

      Result
      Result Proceed to
      Only P0C76-523 is output or P0C76-523 and DTCs other than the ones in the table below are also output. A
      Any of the following DTCs including pending DTCs are also output. B
      DTC No. Relevant Diagnosis
      P0A1A-151, 155, 156, 200, 658, 659, 791, 792, 793 Generator Control Module
      P0A1B-163, 164, 168, 193, 511, 661, 786, 794, 795, 796 Drive Motor "A" Control Module
      P0A1D-148 Hybrid Powertrain Control Module
      P0A3F-243 Drive Motor "A" Position Sensor Circuit
      P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance
      P0A41-245 Drive Motor "A" Position Sensor Circuit Low
      P0A4B-253 Generator Position Sensor Circuit
      P0A4C-513 Generator Position Sensor Circuit Range/Performance
      P0A4D-255 Generator Position Sensor Circuit Low
      P0A78-266, 267 Drive Motor "A" Inverter Performance
      P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High
      P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High
      P0AE7-224 Hybrid Battery Precharge Contactor Control Circuit High
      P2511-149 HV CPU Power Relay Sense Circuit Intermittent No Continuity
      P324E-788 MG-ECU Power Relay Intermittent Circuit
      U0110 (all INF codes)*1 Lost Communication with Drive Motor Control Module "A"

      Tech Tips


      • *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure.

      • P0C76-523 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output.

    5. Turn the ignition switch off.


    B

    GO TO DTC CHART (HYBRID CONTROL SYSTEM) Click here

    A

  2. CHECK DTC OUTPUT (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check if DTCs are output.

      Result
      Result Proceed to
      Any of the following DTCs are also output. A
      Only P0C76-523 is output or P0C76-523 and DTCs other than the ones in the table below are also output. B
      DTC No. Relevant Diagnosis
      P0A78-306 Drive Motor "A" Inverter Performance
      P0A7A-344 Generator Inverter Performance
      P0A90-251, 509 Drive Motor "A" Performance
      P0A92-261, 521 Hybrid Generator Performance

      Tech Tips

      When the DTCs listed in the table above are also output, there may be a short between the HSDN (MG shut down signal) circuit and power circuit.

    5. Turn the ignition switch off.


    B

    REFER TO REPLACE INVERTER WITH CONVERTER ASSEMBLY PARTS Click here

    A

  3. CHECK POWER MANAGEMENT CONTROL ECU


    1. Turn the ignition switch to ON (IG).

    2. A01UXM9E02
      Text in Illustration
      *a

      Component with harness connected

      (Power Management Control ECU)

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Switch Condition Specified Condition
      A27-31 (HSDN) - F55-6 (E1) Ignition switch ON (IG) Below 4.5 V

    3. Turn the ignition switch off.


    OK

    REFER TO REPLACE INVERTER WITH CONVERTER ASSEMBLY PARTS Click here

    NG

  4. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY)

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. Disconnect the inverter with converter assembly connector.

    3. Disconnect the power management control ECU connector.

    4. Connect the cable to the negative (-) auxiliary battery terminal.

    5. Turn the ignition switch to ON (IG).

    6. Measure the voltage according to the value(s) in the table below.

      A01UZIAE03
      Standard Voltage
      Tester Connection Switch Condition Specified Condition
      A33-31 (HSDN) or A27-31 (HSDN) - Body ground Ignition switch ON (IG) Below 1 V
      Text in Illustration
      *A w/ Power Switch
      *a

      Front view of wire harness connector

      (to Inverter with Converter Assembly)
      *b

      Rear view of wire harness connector

      (to Power Management Control ECU)

      Note

      Turning the ignition switch to ON (IG) with the connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

    7. Turn the ignition switch off.

    8. Disconnect the cable from the negative (-) auxiliary battery terminal.

    9. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (w/ Power Switch)
      Tester Connection Switch Condition Specified Condition
      A27-31 (HSDN) - A27-1 (IG2) Power switch off 10 kΩ or higher
      A27-31 (HSDN) - A27-2 (IG2D) Power switch off 10 kΩ or higher
      A27-31 (HSDN) - A27-5 (+B1) Power switch off 10 kΩ or higher
      A27-31 (HSDN) - A27-6 (MREL) Power switch off 10 kΩ or higher
      A33-31 (HSDN) - A33-10 (+B) Power switch off 10 kΩ or higher
      A33-31 (HSDN) - A33-9 (+B2) Power switch off 10 kΩ or higher
      Standard Resistance (w/o Power Switch)
      Tester Connection Switch Condition Specified Condition
      A27-31 (HSDN) - A27-1 (IG2) Ignition switch off 10 kΩ or higher
      A27-31 (HSDN) - A27-5 (+B1) Ignition switch off 10 kΩ or higher
      A27-31 (HSDN) - A27-6 (MREL) Ignition switch off 10 kΩ or higher
      A33-31 (HSDN) - A33-10 (+B) Ignition switch off 10 kΩ or higher
      A33-31 (HSDN) - A33-9 (+B2) Ignition switch off 10 kΩ or higher

    10. Connect the inverter with converter assembly connector.

    11. Connect the power management control ECU connector.


    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  5. CHECK INVERTER WITH CONVERTER ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. Disconnect the inverter with converter assembly connector.

    3. A01UZTCE01
      Text in Illustration
      *a

      Component without harness connected

      (Inverter with Converter Assembly)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      A33-31 (HSDN) - A33-10 (+B) Ignition switch off 5 kΩ or higher
      A33-31 (HSDN) - A33-9 (+B2) Ignition switch off 5 kΩ or higher

    4. Connect the inverter with converter assembly connector.


    OK

    REPLACE POWER MANAGEMENT CONTROL ECU Click here

    NG

    REFER TO REPLACE INVERTER WITH CONVERTER ASSEMBLY PARTS Click here