FRONT BUMPER REASSEMBLY

PROCEDURE


  1. INSTALL FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY


    1. A01UXKG

      Engage the 3 hooks and install the front bumper energy absorber.

    2. A01V0DZ

      Install the 8 screws, the 6 clips and the grommet.

  2. INSTALL ENGINE UNDER COVER RH

    Click here

  3. INSTALL ENGINE UNDER COVER LH

    Click here

  4. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH


    1. A01V1JY

      Engage the 2 guides and install the front side member bracket.

    2. Tighten the 4 bolts.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
  5. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  6. INSTALL WINDSHIELD WASHER JAR ASSEMBLY


    1. A01UXPJ

      Install the windshield washer jar with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
  7. INSTALL FRONT NO. 1 BUMPER STONE DEFLECTOR BRACKET


    1. A01UZX9

      Install the front No. 1 bumper stone deflector bracket with the 2 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Use the same procedure for both sides.

  8. INSTALL FRONT BUMPER REINFORCEMENT


    1. A01UZCY

      Install the front bumper reinforcement with the 4 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. Tighten the 6 bolts.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
    3. A01UZYH

      Engage the 2 clamps and install the wire harness.

  9. INSTALL FRONT BUMPER ENERGY ABSORBER


    1. A01V1PX

      Engage the 2 guides and install the front bumper energy absorber.

  10. INSTALL NO. 2 RADIATOR SIDE AIR SEAL


    1. A01UZ4O

      Engage the 2 claws and install the radiator side air seal.

  11. INSTALL NO. 1 RADIATOR SIDE AIR SEAL

    Tech Tips

    Use the same procedure as for the No. 2 side.

  12. INSTALL RADIATOR SUPPORT EXTENSION LH


    1. A01UZO3

      Engage the 2 claws and install the radiator support extension.

  13. INSTALL RADIATOR SUPPORT EXTENSION RH

    Tech Tips

    Use the same procedure as for the LH side.

  14. INSTALL RADIATOR SUPPORT OPENING COVER


    1. A01V104

      Install the 4 clips and the radiator support opening cover.

  15. INSTALL THERMISTOR ASSEMBLY


    1. A01UZY0

      Engage the 2 clamps and install the thermistor.

  16. INSTALL FRONT BUMPER SIDE RETAINER LH


    1. A01UZV2

      Engage the 2 claws and install the front bumper side retainer.

  17. INSTALL FRONT BUMPER SIDE RETAINER RH

    Tech Tips

    Use the same procedure as for the LH side.

  18. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

  19. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  20. INSTALL FOG LIGHT COVER LH


    1. A01UY3I

      Engage the 5 claws and install the fog light cover.

  21. INSTALL FOG LIGHT COVER RH

    Tech Tips

    Use the same procedure as for the LH side.

  22. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

    Click here

  23. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

    Tech Tips

    Use the same procedure as for the LH side.

  24. INSTALL LOWER NO. 1 RADIATOR GRILLE


    1. A01UZKP

      Engage the 20 claws and install the lower No. 1 radiator grille.

  25. INSTALL FRONT BUMPER HOLE COVER


    1. A01V0WW

      Engage the 2 claws and install the front bumper hole cover.

  26. INSTALL RADIATOR GRILLE ORNAMENT PLATE


    1. A01UYJ7

      Engage the 2 guides and install the radiator grille ornament plate onto the radiator grille (or front panel) emblem.

  27. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM


    1. A01V0R5

      Engage the 2 guides, 3 claws and install the radiator grille (or front panel) emblem.

  28. INSTALL RADIATOR GRILLE


    1. A01V1C5

      Engage the 13 claws and install the radiator grille.

    2. A01UZR4

      Install the 3 clips.

  29. INSTALL RADIATOR GRILLE SIDE MOULDING LH


    1. A01V0CK

      Engage the 4 claws and install the radiator grille side moulding.

  30. INSTALL RADIATOR GRILLE SIDE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  31. INSTALL HOOD TO FRONT END PANEL SEAL


    1. Clean the attachment surface.


      1. Using an infrared light, heat the double-sided adhesive tape remaining on the front bumper cover.

        Item Temperature
        Front Bumper Cover 40 to 60°C (104 to 140°F)
      2. Using a piece of cloth, rub the remaining double-sided adhesive tape off the front bumper cover while it is hot from the infrared light.

        Note

        Installing the hood to front end panel seal with any double-sided tape remaining on the front bumper cover may cause adhesion failure. Therefore, completely remove the double-sided tape.

      3. Using a non-residue solvent, clean the attachment surface.

    2. A01V01J

      Install a new hood to front end panel seal onto the front bumper cover, as shown in the illustration.

      Note

      Thoroughly press the hood to front end panel seal to ensure that it adheres.

    3. A01V02B

      Install the 4 clips.