SIDE MOULDING INSTALLATION


  1. INSTALL REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Tech Tips

    When installing the rear door outside moulding sub-assembly, heat the vehicle body and rear door outside moulding sub-assembly using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A01NGK1E01

      Clean the rear door outside moulding sub-assembly.

      Standard Measurement
      Dimension Measurement
      A 1.2 mm (0.0472 in.)
      B

      for TMK Made: 12.0 mm (0.472 in.)

      for TMMC Made: 10.0 mm (0.394 in.)


      1. Using a heat light, heat the rear door outside moulding sub-assembly.

      2. Remove the double-sided tape from the rear door outside moulding sub-assembly.

      3. Wipe off any tape adhesive residue with cleaner.

      4. Apply new double-sided tape to the rear door outside moulding sub-assembly.

    3. Install 8 new clips (quarter vent louver retainer) to the rear door outside moulding sub-assembly.

    4. Install the bolt to the rear door outside moulding sub-assembly.

    5. Install a new gasket to the bolt.

    6. A01NCZEE01
      Text in Illustration
      *1 Double-sided Tape

      Install the rear door outside moulding sub-assembly.


      1. Using a heat light, heat the vehicle body and rear door outside moulding sub-assembly.

      2. Remove the release paper from the rear door outside moulding sub-assembly.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Engage the 8 clips and install the rear door outside moulding sub-assembly.

    7. A01NFKR

      Install the nut and hole plug.

  2. INSTALL REAR DOOR NO. 3 WEATHERSTRIP


    1. A01NCX0

      Engage the 6 clips and install the rear door No. 3 weatherstrip.

  3. INSTALL REAR DOOR LOWER OUTSIDE MOULDING


    1. Install 4 new clips (quarter vent louver retainer) to the rear door lower outside moulding.

    2. A01NG5K

      Engage the 4 clips and 5 claws to install the rear door lower outside moulding.

    3. A01NHRB

      Engage the clip and connect the No. 2 access panel weatherstrip.

  4. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Tech Tips

    When installing the front door outside moulding sub-assembly, heat the vehicle body and front door outside moulding sub-assembly using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A01NH87E01

      Clean the front door outside moulding sub-assembly.

      Standard Measurement
      Dimension Measurement
      A 1.2 mm (0.0472 in.)
      B 10.0 mm (0.394 in.)

      1. Using a heat light, heat the front door outside moulding sub-assembly.

      2. Remove the double-sided tape from the front door outside moulding sub-assembly.

      3. Wipe off any tape adhesive residue with cleaner.

      4. Apply new double-sided tape to the front door outside moulding sub-assembly.

    3. Install 10 new clips (quarter vent louver retainer) to the front door outside moulding sub-assembly.

    4. Install the bolt to the front door outside moulding sub-assembly.

    5. Install a new gasket to the bolt.

    6. A01NGEME01
      Text in Illustration
      *1 Double-sided Tape

      Install the front door outside moulding sub-assembly.


      1. Using a heat light, heat the vehicle body and front door outside moulding sub-assembly.

      2. Remove the release paper from the front door outside moulding sub-assembly.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Engage the 10 clips and guide to install the front door outside moulding sub-assembly.

    7. A01NE9E

      Install the nut and hole plug.

  5. INSTALL FRONT DOOR NO. 3 WEATHERSTRIP


    1. A01ND15

      Engage the 9 clips and install the front door No. 3 weatherstrip.

  6. INSTALL FRONT DOOR LOWER OUTSIDE MOULDING


    1. Install 5 new clips (quarter vent louver retainer) to the front door lower outside moulding.

    2. A01NGG5

      Engage the 5 clips and 5 claws to install the front door lower outside moulding.