FRONT BUMPER INSTALLATION


  1. INSTALL FRONT BUMPER ASSEMBLY


    1. Connect the No. 1 clearance sonar connector. (w/ LEXUS Parking Assist-sensor System)

    2. Connect the headlight cleaner hose.

    3. Connect the fog light connector.

    4. A01NI0A

      Engage the 2 claws and install the front bumper assembly as shown in the illustration.

    5. A01NFNZ

      Engage the 4 claws to install the front bumper assembly.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    6. A01NE3M

      Install the 6 clips.

    7. Install the 2 bolts and 2 screws.

      Torque:
      7.5 N*m  { 77 kgf*cm, 66 in.*lbf }
    8. A01NDQH

      Install the front bumper seal bracket.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    9. Install the screw.

      Torque:
      7.5 N*m  { 77 kgf*cm, 66 in.*lbf }

      Tech Tips

      Use the same procedure for the RH side and LH side.

    10. A01NG8UE01

      Install the 2 pin hold clips.

      Note

      Insert the pin hold clip with the slot aligned vertically. Do not rotate the clip after inserting it. After installation, confirm that the slot is aligned vertically.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  2. INSTALL HOOD CENTER CUSHION


    1. A01NE5D

      Install the 2 hood center cushions.

  3. INSTALL COOL AIR INTAKE DUCT SEAL


    1. A01NDNO

      Install the cool air intake duct seal with the 6 clips.

  4. INSTALL ENGINE ROOM SIDE COVER


    1. A01NHKG

      Install the engine room side cover with the 4 clips.

  5. INSTALL ENGINE ROOM SIDE COVER LH


    1. A01NH7B

      Engage the guide.

    2. Install the engine room side cover LH with the 4 clips.

  6. ADD WASHER FLUID


    1. Add washer fluid to the washer jar.

  7. PREPARE VEHICLE FOR FOG LIGHT AIM ADJUSTMENT


    1. Prepare the vehicle:


      • Ensure there is no damage or deformation to the body around the fog lights.

      • Fill the fuel tank.

      • Make sure that the oil is filled to the specified level.

      • Make sure that the coolant is filled to the specified level.

      • Inflate the tires to the appropriate pressure.

      • Unload the trunk and vehicle, ensuring that the spare tire, tools and jack are in their original positions (except Taiwan).

      • Unload the trunk and vehicle, ensuring that the spare tire, tools and jack are also removed (for Taiwan).

      • Sit a person of average weight (75 kg, 165 lb) in the driver's seat (except Taiwan).

      • Sit a person of average weight (55 kg, 121 lb) in the driver's seat (for Taiwan).

      • Vehicles with height adjustable suspension should set the vehicle height to the lowest setting prior to adjusting the headlight aim.

  8. PREPARE FOR FOG LIGHT AIMING


    1. A01NFMHE02

      Prepare the vehicle (except Taiwan and China):


      • Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the fog lights can be observed and above which it cannot.

      • Place the vehicle at a 90° angle to the wall.

      • Create a 25 m (82 ft.) distance between the vehicle (fog light bulb center) and the wall.

      • Make sure that the vehicle is on a level surface.

      • Position the front wheels straight ahead.

      • Bounce the vehicle up and down to settle the suspension.

        Note

        A distance of 25 m (82 ft.) between the vehicle (fog light bulb center) and the wall is necessary for proper aim adjustment. If sufficient space is not available, secure a distance of exactly 3 m (9.84 ft.) to allow for checking and adjustment of fog light aim. (The size of the target zone will change with the distance, so follow the instructions in the illustration.)

    2. A01NFMHE03

      Prepare the vehicle (for Taiwan and China):


      • Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the fog lights can be observed and above which it cannot.

      • Place the vehicle at a 90° angle to the wall.

      • Create a 10 m (32.8 ft.) distance between the vehicle (fog light bulb center) and the wall.

      • Make sure that the vehicle is on a level surface.

      • Position the front wheels straight ahead.

      • Bounce the vehicle up and down to settle the suspension.

        Note

        A distance of 10 m (32.8 ft.) between the vehicle (fog light bulb center) and the wall is necessary for proper aim adjustment. If sufficient space is not available, secure a distance of exactly 3 m (9.84 ft.) to allow for checking and adjustment of fog light aim. (The size of the target zone will change with the distance, so follow the instructions in the illustration.)

    3. Prepare a piece of thick white paper (approximately 2 m (6.6 ft.) (height) x 4 m (13.1 ft.) (width)) to use as a screen.

    4. Draw a vertical line down the center of the screen (V line).

    5. Set the screen as shown in the illustration (except Taiwan and China).

      A01NHYCE02

      Tech Tips


      • Stand the screen perpendicular to the ground.

      • Align the V line on the screen with the center of the vehicle.

    6. Set the screen as shown in the illustration (for Taiwan and China).

      A01NHYCE03

      Tech Tips


      • Stand the screen perpendicular to the ground.

      • Align the V line on the screen with the center of the vehicle.

    7. A01NDDNE15

      Draw base lines (H, V LH, and V RH lines) on the screen as shown in the illustration.

      Tech Tips

      Mark the fog light bulb center marks on the screen. If the center mark cannot be observed on the fog light, use the center of the fog light bulb or the manufacturer's name marked on the fog light as the center mark.


      1. H Line (Fog light height):

        Draw a horizontal line across the screen so that it passes through the center marks. The H line should be at the same height as the fog light bulb center marks of the fog lights.

      2. V LH Line, V RH Line (Center mark position of left-hand (LH) and right-hand (RH) fog lights):

        Draw two vertical lines so that they intersect the H line at each center mark (Aligned with the center of the fog light bulbs).

  9. INSPECT FOG LIGHT AIMING


    1. Cover the fog light or disconnect the connector of the fog light on the opposite side to prevent light from the fog light that is not being inspected from affecting the fog light aiming inspection.

      Note

      Do not keep the fog light covered for more than 3 minutes. The fog light lens is made of synthetic resin, which may melt or be damaged due to excessive heat.

    2. Start the engine.

    3. Turn on the fog lights and check if the upper edge of the hot zone for each fog light matches the upper edge as shown in the illustration (except Taiwan and China).

      A01NCNUE07

      Tech Tips


      • If the alignment distance is 25 m (82 ft.):

        The upper edge of the hot zone for the fog light should be 500 mm (19.7 in.) below the H line.

      • If the alignment distance is 3 m (9.84 ft.):

        The upper edge of the hot zone for the fog light should be 60 mm (2.37 in.) below the H line.

    4. Turn on the fog lights and check if the upper edge of the hot zone for each fog light matches the upper edge as shown in the illustration (for Taiwan and China).

      A01NCNUE08

      Tech Tips


      • If the alignment distance is 10 m (32.8 ft.):

        The upper edge of the hot zone for the fog light should be 200 mm (7.88 in.) below the H line.

      • If the alignment distance is 3 m (9.84 ft.):

        The upper edge of the hot zone for the fog light should be 60 mm (2.37 in.) below the H line.

  10. ADJUST FOG LIGHT AIMING


    1. A01NH2AE01
      Text in Illustration
      *1 Aiming Screw

      Adjust the aim vertically:

      Adjust the aim of each fog light to the specified range by turning each aiming screw with a screwdriver.

      Note

      The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it and then retighten it, so that the final turn of the screw is in the clockwise direction.

      Tech Tips

      If it is not possible to correctly adjust fog light aim, check bulb, fog light unit and fog light unit reflector installation.