BACK DOOR SUPPORT INSTALLATION


  1. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET


    1. Clean the threaded portion on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A01NDEE

      Install the back door upper damper stay bracket with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
  2. INSTALL BACK DOOR LOWER STAY BRACKET


    1. Clean the threaded portion on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A01NFE7

      Install the back door lower damper stay bracket with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
  3. INSTALL BACK DOOR STAY ASSEMBLY

    Note


    • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.

    • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.

    • In order to prevent the piston rod from deforming, do not apply any horizontal load to the door stay.


    1. When reusing the back door stay assembly:


      1. A01NGN4

        Install the 2 stop rings to the back door stay assembly.

    2. A01NGDK

      Install the back door stay assembly.

      Note


      • Install the back door stay assembly while supporting the back door by hand.

      • Check that the back door stay assembly is engaged in the ball joint and that the back door stay assembly cannot be pulled out.

  4. INSTALL BACK DOOR STOPPER CUSHION COVER

    Tech Tips

    When removing the back door stopper cushion cover, heat the vehicle body and back door stopper cushion cover using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door Panel Protector 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door panel protector excessively.


    1. Using a heat light, heat the vehicle body surface.

    2. Remove the double-sided tape from the vehicle body.

    3. Wipe off any tape adhesive residue with cleaner.

    4. If reusing the back door stopper cushion cover.


      1. Using a heat light, heat the back door stopper cushion cover.

      2. Clean the back door stopper cushion cover.

      3. Remove the double-sided tape from the back door stopper cushion cover.

      4. Wipe off any tape adhesive residue with cleaner.

      5. Apply new double-sided tape to the back door stopper cushion cover as shown in the illustration.

        A01NFELE01
        Part Area Dimension
        (A) *1 55.0 mm (2.165 in.)
        *2 5.0 mm (0.197 in.)
        *3 0.8 mm (0.0315 in.)
        (B) *1 50.0 mm (1.969 in.)
        *2 15.0 mm (0.591 in.)
        *3 0.8 mm (0.0315 in.)
        (C) *1 80.0 mm (3.150 in.)
        *2 5.0 mm (0.197 in.)
        *3 0.4 mm (0.0158 in.)
        (D) *1 520.0 mm (20.472 in.)
        *2 5.0 mm (0.197 in.)
        *3 0.8 mm (0.0315 in.)
        (E) *1 65.0 mm (2.559 in.)
        *2 5.0 mm (0.197 in.)
        *3 0.6 mm (0.0236 in.)
        (F) *1 140.0 mm (5.512 in.)
        *2 8.0 mm (0.315 in.)
        *3 0.8 mm (0.0315 in.)
    5. A01NH8DE01
      Text in Illustration
      *1 Double-sided Tape

      Engage the 4 clips and install the back door stopper cushion cover.

  5. INSTALL QUARTER PANEL PLUG


    1. A01NFYQ

      Engage the 2 claws to install the quarter panel plug.

  6. INSTALL BACK DOOR STOPPER CUSHION


    1. A01NHM0

      Install the back door stopper cushion with the screw.

  7. INSTALL REAR COMBINATION LIGHT ASSEMBLY

    Tech Tips

    Refer to the procedure from Install Rear Combination Light Assembly Click here.