BACK DOOR REASSEMBLY


  1. INSTALL RADIO SETTING CONDENSER


    1. A01NFOT

      Engage the claw to install a new terminal cover to wire harness.

    2. A01NENN

      Engage the 3 claws to install the new terminal cover with wire harness to a new condenser.

    3. A01NEO4

      Engage the clamp to temporarily install the new radio setting condenser with wire harness to the back door.

    4. Install the new radio setting condenser with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  2. INSTALL NO. 3 ANTENNA CORD SUB-ASSEMBLY


    1. A01NE0ZE01
      Text in Illustration
      *1 Clamp
      *2 Grommet

      Engage the 2 claws to install the antenna cord grommet of back door side.

    2. Install the antenna cord grommet of vehicle body side.

    3. Engage the clamp.

    4. Connect the connector.

    5. A01NFU8E01
      Text in Illustration
      *1 Grommet Side Match Mark
      *2 Vehicle Body Side Match Mark

      Set the position of the antenna cord grommet of back door side as shown in the illustration.

    6. A01NETSE01
      Text in Illustration
      *1 Grommet Side Match Mark
      *2 Vehicle Body Side Match Mark

      Set the position of the antenna cord grommet of vehicle body side as shown in the illustration.

    7. A01NDC1E01
      Text in Illustration
      *1 Front

      Engage the 3 clamps.

    8. A01NEPA

      Engage the 5 clamps and install the No. 3 antenna cord sub-assembly.

    9. Connect the 2 connectors.

  3. INSTALL ROOF HEADLINING ASSEMBLY

    Tech Tips

    Refer to the procedure from Install Roof Headlining Assembly Click here.

  4. INSTALL REAR WASHER NOZZLE


    1. A01NFFK

      Connect the washer hose.

    2. A01NF91

      Engage the 2 claws to install the rear washer nozzle.

  5. INSPECT REAR WASHER NOZZLE


    1. With the engine running, check that the center stream of washer fluid sprays on the windshield within the hatched area shown in the illustration.

      Standard
      Washer fluid hits the windshield in the area shown in the illustration.
      A01NG2PE01
      Standard Clearance
      Area Measurement
      A 43 mm (1.693 in.)
      B 50 mm (1.969 in.)
      C 40 mm (1.575 in.)
      D 150 mm (5.906 in.)

      Tech Tips

      If the result is not as specified, replace the malfunctioning rear washer nozzle.

  6. ADJUST REAR WASHER NOZZLE


    1. A01NEGF

      Using a screwdriver, adjust the direction of the rear washer nozzle.

      Note

      Do not use a safety pin or other pointed tools. Doing so may damage the inside of the washer nozzle.

      Tech Tips

      Use a thin-bladed screwdriver with an approximately 1 mm (0.0394 in.) thick tip.

  7. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY


    1. A01NF83

      Install the rear wiper motor and bracket assembly with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Connect the connector.

    3. Engage the clamp.

  8. INSTALL REAR WIPER MOTOR GROMMET


    1. A01NHF0E05
      Text in Illustration
      *1 MP grease

      Apply MP grease to the entire surface of the rear wiper motor grommet lip.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves on the lip are filled with grease.

    2. A01NGHL

      Install the rear wiper motor grommet.

  9. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. When reusing the rear wiper arm and blade assembly:


      1. A01NHR2E03
        Text in Illustration
        *1 Wiper Arm Serration

        Clean the wiper arm serrations.

    3. When reusing the rear wiper motor assembly:


      1. A01NELBE03
        Text in Illustration
        *1 Wire Brush
        *2 Wiper Pivot Serration

        Clean the wiper pivot serrations with a wire brush.

    4. A01NF9TE01
      Text in Illustration
      *1 Ceramic Line

      Install the rear wiper arm and blade assembly with the nut to the position shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Standard Clearance
      Area Measurement
      A 30 mm (1.181 in.)

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    5. Operate the rear wiper while spraying washer fluid onto the back door glass. Make sure that the rear wiper functions properly and the wiper does not come into contact with the vehicle body.

  10. INSTALL REAR SPOILER SUB-ASSEMBLY


    1. Install the 2 pins.

    2. Install a new clip.

    3. A01NHE7

      Engage the clip and 2 pins to install the rear spoiler sub-assembly.

    4. A01NFME

      Install the 5 nuts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

    5. Install the 2 hole plugs.

    6. Connect each connector.

  11. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Rear Monitor)


    1. A01NFY0

      Install the rear television camera assembly with the bolt and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the connector.

  12. INSTALL LICENSE PLATE LIGHT ASSEMBLY LH


    1. A01NFGM

      Engage the 2 claws to install the license plate light assembly.

    2. Connect the connector.

  13. INSTALL LICENSE PLATE LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  14. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. Install 2 bolts.

    2. Install 2 stud bolts.

    3. Install 2 new clips and 4 new gaskets on the back door outside garnish assembly.

    4. A01NHU7

      Engage the 2 clips and install the back door outside garnish sub-assembly.

    5. A01NHHZ

      Install the 4 nuts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

    6. Connect each connector.

  15. INSTALL REAR LIGHT ASSEMBLY LH


    1. A01NH70

      Install the rear light assembly with the 4 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    2. Connect each connector.

  16. INSTALL REAR LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  17. INSTALL AMPLIFIER ANTENNA ASSEMBLY


    1. A01NE34

      Engage the 4 clamps.

    2. Install the amplifier antenna assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Connect the connector.

  18. INSTALL BACK DOOR LOWER STAY BRACKET LH


    1. Clean the threaded portion on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A01NFE7

      Install the back door lower damper stay bracket with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  19. INSTALL BACK DOOR LOWER STAY BRACKET RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  20. CONNECT BACK DOOR STAY ASSEMBLY LH


    1. A01NHDA

      Install the stop ring to the power back door rod.

    2. Install the back door stay assembly LH.

      Note


      • Install the back door stay assembly while supporting the back door by hand.

      • Check that the back door stay assembly is engaged in the ball joint and that the back door stay assembly cannot be pulled out.

  21. CONNECT BACK DOOR STAY ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  22. CONNECT POWER BACK DOOR UNIT ASSEMBLY (w/ Power Back Door)


    1. Clean the threaded portion on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A01NEAI

      Connect the power back door unit assembly with the 2 bolts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  23. INSTALL POWER BACK DOOR TOUCH SENSOR ASSEMBLY LH (w/ Power Back Door)


    1. A01NFXF

      Engage the clip.

    2. Install the power back door touch sensor assembly with the 4 screws.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    3. Connect the connector.

  24. INSTALL POWER BACK DOOR TOUCH SENSOR ASSEMBLY RH (w/ Power Back Door)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  25. INSTALL LOWER BACK DOOR STOPPER LH


    1. A01NEZC

      Install the lower back door stopper LH with the bolt.

  26. INSTALL LOWER BACK DOOR STOPPER RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  27. INSTALL BACK DOOR LOCK ASSEMBLY (w/o Power Back Door)


    1. Apply MP grease to the sliding parts of the back door lock assembly.

    2. A01NHZM

      Install the back door lock assembly with the 3 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }
    3. A01NH1W

      Connect the connector.

  28. INSTALL BACK DOOR LOCK ASSEMBLY (w/ Power Back Door)


    1. Apply MP grease to the sliding parts of the back door lock assembly.

    2. A01ND92

      Install the back door lock assembly with the 3 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }
    3. A01NDDF

      Install the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    4. Engage the clamp.

    5. Connect the connector.

  29. INSTALL BACK DOOR TRIM COVER LH


    1. A01NDCE

      Engage the 3 clips to install the back door trim cover LH.

  30. INSTALL BACK DOOR TRIM COVER RH


    1. A01NI02

      Engage the 3 clips to install the back door trim cover RH.

  31. INSTALL BACK DOOR TRIM PANEL ASSEMBLY


    1. A01NH51E01
      Text in Illustration
      *1 2-piece Type Clip

      Engage the 2 claws and 16 clips to install the back door trim panel assembly.

    2. Install the 2 screws.

  32. INSTALL BACK DOOR SERVICE HOLE COVER LH


    1. A01NH4X

      Engage the 5 claws to install the back door service hole cover LH.

  33. INSTALL BACK DOOR SERVICE HOLE COVER RH


    1. A01NCYF

      Engage the 5 claws to install the back door service hole cover RH.

  34. INSTALL BACK DOOR UPPER TRIM COVER LH


    1. A01ND49

      Engage the 2 claws to install the back door upper trim cover LH.

  35. INSTALL BACK DOOR UPPER TRIM COVER RH


    1. A01NF17

      Engage the 2 claws to install the back door upper trim cover RH.

  36. INSTALL NO. 2 ROOM LIGHT ASSEMBLY


    1. Connect the connector.

    2. A01NHOL

      Engage the claw to install the No. 2 room light assembly.

  37. INSTALL BACK DOOR LOCK COVER


    1. A01NDAS

      Engage the 4 claws to install the back door lock cover.

  38. INSTALL BACK DOOR FINISH COVER LH (w/o Power Back Door)


    1. A01NFVY

      Engage the 6 claws to install the back door finish cover LH.

  39. INSTALL BACK DOOR TRIM BASE (w/ Power Back Door)


    1. A01NHW1

      Engage the 4 claws to install the back door trim base.

  40. INSTALL BACK DOOR FINISH COVER RH (w/o Power Back Door)


    1. A01NHXM

      Engage the 6 claws to install the back door finish cover RH.

  41. INSTALL DOOR PULL HANDLE WITH SWITCH (w/ Power Back Door)


    1. Connect the connector.

    2. A01NH9U

      Engage the 6 claws to install the door pull handle with switch.

  42. INSTALL TONNEAU COVER SUB-ASSEMBLY

  43. INSTALL UPPER BACK WINDOW PANEL TRIM


    1. A01NGB3E01
      Text in Illustration
      *1 2-piece Type Clip

      Engage the 7 clips and 6 claws to install the upper back window panel trim.

  44. ADJUST REAR TELEVISION CAMERA OPTICAL AXIS (CAMERA POSITION SETTINGS) (w/ Parking Assist Monitor System)

    Click here