HOOD LOCK CONTROL CABLE ASSEMBLY INSTALLATION


  1. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY (for LHD)


    1. Pass the hood lock control cable assembly into the engine compartment.

      A01NDFDE01
      Text in Illustration
      *1 Hood Lock Control Cable *2 Stopper

    2. Pass the cable through the upper radiator support.

    3. Engage the clamps as shown in the illustration.

  2. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY (for RHD)


    1. Pass the hood lock control cable assembly into the engine compartment.

      A01NHEZE01
      Text in Illustration
      *1 Hood Lock Control Cable *2 Stopper

    2. Pass the cable through the upper radiator support.

    3. Engage the clamps as shown in the illustration.

  3. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY


    1. A01NCQN

      Connect the hood lock control cable assembly to install the hood lock control lever sub-assembly.

    2. A01NHDK

      Engage the 3 claws and install the hood lock control lever sub-assembly.

  4. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)


    1. Engage each clamp.

    2. Connect each connector.

    3. A01NCLN

      Engage the claw and 2 guides.

    4. A01NG9O

      Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  5. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. Engage each clamp.

    2. Connect each connector.

    3. A01NHAW

      Engage the claw and 2 guides.

    4. A01NF7E

      Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  6. INSTALL HOOD LOCK ASSEMBLY (for LHD)


    1. A01NGOU

      Apply MP grease to the sliding areas of the lock.

    2. A01NHW4

      Connect the hood lock control cable assembly.

    3. Connect the connector.

    4. A01NFDN

      Install the hood lock assembly with the 2 bolts and hood lock nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A01NGTZ

      Install a new hood lock nut cap.

  7. INSTALL HOOD LOCK ASSEMBLY (for RHD)


    1. A01NEBI

      Apply MP grease to the sliding areas of the lock.

    2. A01NH3T

      Connect the hood lock control cable assembly.

    3. Connect the connector.

    4. A01NF9X

      Install the hood lock assembly with the 2 bolts and hood lock nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A01NDDY

      Install a new hood lock nut cap.

  8. INSTALL HOOD LOCK CONTROL CABLE COVER (for LHD)


    1. A01NEIY

      Engage the clamp.

    2. Install the hood lock control cable cover with the 3 screws.

  9. INSTALL HOOD LOCK CONTROL CABLE COVER (for RHD)


    1. A01NDKG

      Engage the clamp.

    2. Install the hood lock control cable cover with the 3 screws.

  10. INSTALL LOW PITCHED HORN ASSEMBLY (for LHD)


    1. A01NG9V

      Install the low pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  11. INSTALL HIGH PITCHED HORN ASSEMBLY (for RHD)


    1. A01NDP3

      Install the high pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  12. INSTALL SMOG VENTILATION SENSOR (for RHD)


    1. A01NDOW

      Engage the guide.

    2. Install the smog ventilation sensor with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the connector.

  13. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


    1. A01NFIVE01

      Tighten the 3 bolts on the millimeter wave radar sensor assembly.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the bolts in the order indicated in the illustration.

    2. Connect the connector.

  14. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A01NFEQE01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01NHCW

      Engage the grommet and clamp.

    3. Connect the connector (w/ Windshield Deicer).

  15. INSTALL FRONT SHOCK ABSORBER CAP LH (w/ Air Suspension)


    1. A01NHTO

      Install the front shock absorber cap with the 3 nuts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  16. INSTALL FRONT SHOCK ABSORBER CAP RH (w/ Air Suspension)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  17. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. A01NG3N

      Install the windshield wiper motor and link assembly with the 5 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note

      Be careful not to damage the windshield when installing the windshield wiper motor and link assembly.

    2. A01NGYT

      w/o Deicer:


      1. Engage the clamp.

      2. Connect the connector.

    3. A01NEA8

      w/ Deicer:


      1. Engage the clamp.

      2. Connect each connector.

  18. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Engage the 10 guides.

      A01NFDSE01

    2. Engage the 6 claws and guide <A> as shown in the illustration.

    3. Install the 2 clips to cowl top ventilator louver sub-assembly.

  19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. A01NCODE06
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wire Brush
      *3 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly RH:


      1. Clean the wiper arm serrations.

    3. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    4. A01NFQNE01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly RH with the 2 nuts to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Tech Tips

      While holding the tip of the wiper blade on the glass at approximately 20 mm above the ceramic dot, press down on the wiper arm and tighten the nut. Then raise and lower the wiper arm a few times to confirm that it has settled to the specified position.

  20. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A01NCODE05
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wire Brush
      *3 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly LH:


      1. Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. A01NFN5E01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    4. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and there is no interference with the vehicle body.

  21. INSTALL FRONT WIPER ARM HEAD CAP


    1. A01NHIV

      Engage the 3 claws to install the front wiper arm head cap.

  22. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


    1. Wipe off any tape adhesive residue with cleaner.

    2. A01NEBLE01
      Text in Illustration
      *1 Double-sided Tape

      Engage the 2 claws and install a new front fender to cowl side seal LH.

  23. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  24. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY LH


    1. A01NDRP

      Engage the 3 clips and 2 guides.

    2. Install the front fender top reinforcement sub-assembly LH with the clip.

    3. A01NDFEE01
      Text in Illustration
      *1 Hood to Cowl Top Seal

      Engage the clip to the hood to cowl top seal to the front fender top reinforcement sub-assembly LH.

  25. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  26. INSTALL FRONT BUMPER ASSEMBLY


    1. Connect the No. 1 clearance sonar connector. (w/ LEXUS Parking Assist-sensor System)

    2. Connect the headlight cleaner hose.

    3. Connect the fog light connector.

    4. A01NI0A

      Engage the 2 claws and install the front bumper assembly as shown in the illustration.

    5. A01NFNZ

      Engage the 4 claws to install the front bumper assembly.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    6. A01NE3M

      Install the 6 clips.

    7. Install the 2 bolts and 2 screws.

      Torque:
      7.5 N*m  { 77 kgf*cm, 66 in.*lbf }
    8. A01NDQH

      Install the front bumper seal bracket.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    9. Install the screw.

      Torque:
      7.5 N*m  { 77 kgf*cm, 66 in.*lbf }

      Tech Tips

      Use the same procedure for the RH side and LH side.

    10. A01NG8UE01

      Install the 2 pin hold clips.

      Note

      Insert the pin hold clip with the slot aligned vertically. Do not rotate the clip after inserting it. After installation, confirm that the slot is aligned vertically.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  27. INSTALL HOOD CENTER CUSHION


    1. A01NE5D

      Install the 2 hood center cushions.

  28. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    A01NHUBE01
    Text in Illustration
    *1 Approx. 10 m
    *2 Approx. 14 m

    CAUTION:

    Exposure to radio frequency emissions is hazardous to your health. It is hazardous to be within 20 cm (7.87 in.) of the device's radio frequency aperture.

    Note


    • This device complies with FCC radio frequency emission regulations.

    • Perform measurements on a level surface.

    • Make sure that no large pieces of metal are within a 10 m (32.8 ft.) x 14 m (45.9 ft.) area in front of the vehicle. If possible, the surrounding area should also be free of large metal objects.


    1. Before adjusting the radar beam axis, prepare the vehicle as follows.


      1. Check the tire pressure and adjust it if necessary.

      2. Remove all excess weight from the vehicle (luggage, heavy objects, etc.).

    2. w/ Air Suspension:

      Adjust the vehicle's height to the standard height.

    3. Check and adjust the vertical direction of the radar sensor.


      1. A01NEQDE01
        Text in Illustration
        *1 Level

        Remove dust, oil and foreign matter from the radar sensor's level rack.

      2. Set a level on the radar sensor's level rack.

      3. A01NERWE01
        Text in Illustration
        *1 FR
        *2 LH
        *3 Level
        *4 Air Bubble
        *5 Bolt A

        Check that the level's air bubble is within the red frame.

        OK
        Level's air bubble is within red frame.

        If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.

        Tech Tips


        • The adjustable range within the red frame of the level is +/-0.2°.

        • The target angle is +0.2° (upward angle of 0.2°).

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 1.4 rotations of adjustment bolt, sensor moves about 1°
        Downward direction: Turn bolt A to positive (+) side
    4. A01NESNE01
      Text in Illustration
      *1 Millimeter Wave Radar Sensor

      Adjust the reflector height.


      1. Adjust the reflector so that the center of SST reflector is the same height as the millimeter wave radar sensor.

        SST
        09870-60000   ( 09870-60010 )
        09870-60040

        Tech Tips

        Prepare a 10 m (32.8 ft.) string, a string with a sharp-pointed weight (plumb bob), and a 5 m (16.4 ft.) tape measure.

    5. A01NEF0E01

      Place the reflector.


      1. Hang the string (with weight) from the center of the vehicle's rear emblem. Mark the vehicle's rear center point on the ground. Repeat for the front of the vehicle.

      2. A01NGJNE01

        Set one end of the 10 m (32.8 ft.) string on the vehicle's rear center point. Run the string over the vehicle's front center point to a position 5 m (16.4 ft.) beyond the vehicle's front center point, as shown in the illustration. Mark the 5 m (16.4 ft.) position.

      3. Using a tape measure, measure 15 mm (0.591 in.) to the right of the 5 m (16.4 ft.) position. Place the reflector at that position.

        Note

        Perform the operation as precisely as possible.

        A01NDRME01
        Text in Illustration
        *1 Reflector Placement Point *2 Millimeter Wave Radar Sensor Position

    6. Check the radar beam axis.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the power switch on (IG).

      3. Turn the intelligent tester on, and turn the cruise control main switch on.

      4. Select "Auto" from the intelligent tester display screen. *1

      5. Select "Radar Cruise" from the display screen.

      6. Select "Radar Cruise" from the display screen.

      7. Select "Utility" from the display screen.

      8. Select "Beam Axis Adjustment" from the display screen.

      9. Follow the tester display, and select "Next".

        CAUTION:

        Do not come within 20 cm (7.87 in.) of the radar sensor.

        Note


        • Turn the cruise control main switch on before pressing Next.

        • Make sure there is at least 20 cm (7.87 in.) between the radar sensor and any nearby individuals.

      10. Check the following items on the laser cruise divergence data screen.

        CAUTION:

        While using the intelligent tester's beam axis adjustment mode, the actual direction and angle of the radar sensor may be different from the intelligent tester's data. In such a case, the deviation is displayed on the combination meter's multi-information display.


        1. Confirm that the distance value is approximately 5 m (16.4 ft.).

          Tech Tips


          • A value between 0.0 m (0.0 ft.) and 6.3 m (20.7 ft.) is indicated.

          • If the distance is 0.0 m (0.0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).

        2. Confirm that the left/right side value is between 0.0 m (0.0 ft.) and 6.3 m (20.7 ft.).

          Tech Tips

          If the distance is 0.0 m (0.0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).

    7. Check and adjust the horizontal direction of the radar sensor.


      1. Check that the divergence of the radar beam axis is 0°.

        Standard
        0° (Both right and left)

        If the axis is not as specified, use a screwdriver to adjust bolt B until the divergence of the radar beam axis is 0°.

      2. A01NEA9E01
        Text in Illustration
        *1 Bolt B

        Based on the measured divergence of the beam axis, turn and adjust bolt B for horizontal adjustment of the millimeter wave radar sensor using a screwdriver.

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Horizontal adjustment Right direction: Turn bolt B to positive (+) side. For every 2.5 rotations of adjustment bolt, sensor moves about 1°
        Left direction: Turn bolt B to negative (-) side.

        Tech Tips


        • If "LEFT SIDE: 1.0°" is displayed, the divergence is 1.0° in the left direction. Turn bolt B approximately 2.5 turns to the negative (-) side.

        • If the value does not change to 0°, it is possible that the sensor is aiming at something different. Reconfirm that there are no reflective materials in the surrounding area.

      3. Select "Next". The driving learning value is automatically reset.

        Tech Tips

        A buzzer will sound for 10 seconds or more.

      4. Disconnect the intelligent tester from the DLC3.

    8. Recheck and readjust the vertical direction of the radar sensor.


      1. A01NEQDE01
        Text in Illustration
        *1 Level

        Set a level on the radar sensor's level rack.

      2. A01NERWE01
        Text in Illustration
        *1 FR
        *2 LH
        *3 Level
        *4 Air Bubble
        *5 Bolt A

        Check that the level's air bubble is within the red frame.

        OK
        Level's air bubble is within the red frame.

        If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.

        Tech Tips


        • The adjustable range within the red frame is +/-0.2°.

        • The target angle is +0.2° (upward angle of 0.2°).

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 1.4 rotations of adjustment bolt, sensor moves about 1°
        Downward direction: Turn bolt A to positive (+) side

  29. INSTALL COOL AIR INTAKE DUCT SEAL


    1. A01NDNO

      Install the cool air intake duct seal with the 6 clips.

  30. INSTALL ENGINE ROOM SIDE COVER


    1. A01NHKG

      Install the engine room side cover with the 4 clips.

  31. INSTALL ENGINE ROOM SIDE COVER LH


    1. A01NH7B

      Engage the guide.

    2. Install the engine room side cover LH with the 4 clips.

  32. ADJUST FOG LIGHT AIMING

    Click here

  33. ADD WASHER FLUID (w/ Headlight Cleaner System)


    1. Add washer fluid to the washer jar.

  34. INSPECT HOOD SUB-ASSEMBLY


    1. Check that the clearance measurements of areas *1 through *7 are within each standard range.

      A01NHBGE01
      Standard Clearance
      Area Measurement Area Measurement
      *1 18.3 to 21.3 mm (0.720 to 0.839 in.) *2 3.5 to 6.5 mm (0.138 to 0.256 in.)
      *3 0 to 3.0 mm (0 to 0.118 in.) *4 2.3 to 5.3 mm (0.0905 to 0.209 in.)
      *5 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *6 2.7 to 5.7 mm (0.106 to 0.224 in.)
      *7 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) - -

  35. ADJUST HOOD SUB-ASSEMBLY

    Click here