BACK DOOR GLASS INSTALLATION


  1. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. Apply Primer G to the installation part of the back window outside moulding.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01NHI6E01
      Text in Illustration
      *1 R end

      Install a new back window outside moulding onto the back door glass, as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 13.4 mm (0.527 in.)
      b 3.1 to 6.1 mm (0.122 to 0.240 in.)

      Tech Tips


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  2. INSTALL BACK WINDOW UPPER OUTSIDE MOULDING LH


    1. Apply Primer G to the installation part of the back window upper outside moulding LH.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01NEOBE01

      Install a new back window upper outside moulding LH onto the back door glass, as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 13.4 mm (0.527 in.)
      b 3.1 to 6.1 mm (0.122 to 0.240 in.)

      Tech Tips


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  3. INSTALL BACK WINDOW UPPER OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  4. INSTALL BACK WINDOW LOWER MOULDING


    1. Apply Primer G to the installation part of the back window lower moulding.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01NF5FE01
      Text in Illustration
      *1 Marking for Moulding Pasting

      Install a new back window lower moulding onto the back door glass, as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 2.5 to 5.5 mm (0.984 to 0.216 in.)

      Tech Tips


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  5. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the installation part of the No. 2 back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01NDONE01
      Text in Illustration
      *1 Marking for Spacer Pasting

      Install a new No. 2 back window glass spacer onto the back door glass, as shown in the illustration.

      Tech Tips


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  6. INSTALL NO. 1 BACK WINDOW GLASS SPACER

    Tech Tips

    Use the same procedure for the RH side and LH side.

  7. INSTALL BACK DOOR GLASS SPACER


    1. Apply Primer G to the installation part of the back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01NDXQE01
      Text in Illustration
      *1 Marking for Spacer Pasting

      Install 2 new back door glass spacers onto the back door glass, as shown in the illustration.

      Tech Tips


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  8. INSTALL BACK DOOR GLASS


    1. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A01NGWZE01

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.

      A01NGNHE01

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01NE2EE01

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A01NG50E01

    4. Install the back door glass.


      1. A01NEOKE01

        Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).

      2. Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01NFOF

        Using suction cups, engage the 2 clips to install the back door glass (when glass with all clips is used).

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back door glass.

      4. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Tech Tips

        Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

      5. A01NE5TE06

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

      6. Hold the back door glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    5. A01NG1I

      Engage the 2 clamps.

    6. Connect the 3 connectors.

  9. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  10. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. When reusing the rear wiper arm and blade assembly:


      1. A01NHR2E03
        Text in Illustration
        *1 Wiper Arm Serration

        Clean the wiper arm serrations.

    3. When reusing the rear wiper motor assembly:


      1. A01NELBE03
        Text in Illustration
        *1 Wire Brush
        *2 Wiper Pivot Serration

        Clean the wiper pivot serrations with a wire brush.

    4. A01NF9TE01
      Text in Illustration
      *1 Ceramic Line

      Install the rear wiper arm and blade assembly with the nut to the position shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Standard Clearance
      Area Measurement
      A 30 mm (1.181 in.)

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    5. Operate the rear wiper while spraying washer fluid onto the back door glass. Make sure that the rear wiper functions properly and the wiper does not come into contact with the vehicle body.

  11. INSTALL REAR SPOILER SUB-ASSEMBLY


    1. Install the 2 pins.

    2. Install a new clip.

    3. A01NHE7

      Engage the clip and 2 pins to install the rear spoiler sub-assembly.

    4. A01NFME

      Install the 5 nuts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

    5. Install the 2 hole plugs.

    6. Connect each connector.

  12. INSTALL BACK DOOR TRIM COVER LH


    1. A01NDCE

      Engage the 3 clips to install the back door trim cover LH.

  13. INSTALL BACK DOOR TRIM COVER RH


    1. A01NI02

      Engage the 3 clips to install the back door trim cover RH.

  14. INSTALL BACK DOOR TRIM PANEL ASSEMBLY


    1. A01NH51E01
      Text in Illustration
      *1 2-piece Type Clip

      Engage the 2 claws and 16 clips to install the back door trim panel assembly.

    2. Install the 2 screws.

  15. INSTALL BACK DOOR SERVICE HOLE COVER LH


    1. A01NH4X

      Engage the 5 claws to install the back door service hole cover LH.

  16. INSTALL BACK DOOR SERVICE HOLE COVER RH


    1. A01NCYF

      Engage the 5 claws to install the back door service hole cover RH.

  17. INSTALL BACK DOOR UPPER TRIM COVER LH


    1. A01ND49

      Engage the 2 claws to install the back door upper trim cover LH.

  18. INSTALL BACK DOOR UPPER TRIM COVER RH


    1. A01NF17

      Engage the 2 claws to install the back door upper trim cover RH.

  19. INSTALL NO. 2 ROOM LIGHT ASSEMBLY


    1. Connect the connector.

    2. A01NHOL

      Engage the claw to install the No. 2 room light assembly.

  20. INSTALL BACK DOOR LOCK COVER


    1. A01NDAS

      Engage the 4 claws to install the back door lock cover.

  21. INSTALL BACK DOOR FINISH COVER LH (w/o Power Back Door)


    1. A01NFVY

      Engage the 6 claws to install the back door finish cover LH.

  22. INSTALL BACK DOOR TRIM BASE (w/ Power Back Door)


    1. A01NHW1

      Engage the 4 claws to install the back door trim base.

  23. INSTALL BACK DOOR FINISH COVER RH (w/o Power Back Door)


    1. A01NHXM

      Engage the 6 claws to install the back door finish cover RH.

  24. INSTALL DOOR PULL HANDLE WITH SWITCH (w/ Power Back Door)


    1. Connect the connector.

    2. A01NH9U

      Engage the 6 claws to install the door pull handle with switch.

  25. INSTALL TONNEAU COVER SUB-ASSEMBLY

  26. INSTALL UPPER BACK WINDOW PANEL TRIM


    1. A01NGB3E01
      Text in Illustration
      *1 2-piece Type Clip

      Engage the 7 clips and 6 claws to install the upper back window panel trim.