FRONT EVAPORATOR TEMPERATURE SENSOR INSTALLATION


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. A01NEKSE03
      Text in Illustration
      *1 From Tank
      *2 Fixed Part
      *3 Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.822 in.
      C 50 mm 1.96 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

  2. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01NDAKE01
      Text in Illustration
      *1 Front of Vehicle
      *2 Packing

      Engage the 4 claws to install the evaporator insulator as shown in the illustration.

      Note

      Install the evaporator insulator to the cooler evaporator sub-assembly after making sure that the packing is facing the front of the vehicle as shown in the illustration.

    2. A01NE66

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

      Compressor oil
      ND-OIL 8 or equivalent

    3. Install the 2 O-rings to the cooler evaporator sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

    4. A01NDX9

      Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

      Tech Tips

      Completely cover the tube with the grommet.

    5. A01NFV9

      Engage the 5 claws.

    6. Install the plate cover with the 6 screws.

  3. INSTALL COOLER EXPANSION VALVE


    1. A01NCNP

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY


    1. A01NDI0

      Engage the 2 claws.

    2. Install the air conditioning radiator assembly with the 2 screws.

  5. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. Connect each connector.

    2. Engage each clamp to install the air conditioning harness assembly.

      A01NETQ

  6. INSTALL NO. 5 AIR DUCT SUB-ASSEMBLY


    1. A01NF5P

      Engage the guide and 2 claws to install the No. 5 air duct sub-assembly as shown in the illustration.

  7. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY


    1. A01NDI1

      Engage the guide and 2 claws to install the No. 3 air duct sub-assembly as shown in the illustration.

  8. INSTALL AIR CONDITIONING UNIT ASSEMBLY

    Tech Tips

    Refer to the procedure for Install Air Conditioning Unit Assembly Click here.