AIR CONDITIONING UNIT DISASSEMBLY


  1. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY


    1. A01NCR1

      Disengage the 2 claws and guide, and remove the No. 3 air duct sub-assembly as shown in the illustration.

  2. REMOVE NO. 5 AIR DUCT SUB-ASSEMBLY


    1. A01NHU1

      Disengage the 2 claws and guide, and remove the No. 5 air duct sub-assembly as shown in the illustration.

  3. REMOVE AIR CONDITIONING HARNESS ASSEMBLY


    1. Disconnect each connector.

    2. Disengage each clamp and remove the air conditioning harness assembly.

      A01NETQ

  4. REMOVE COOLER EXPANSION VALVE


    1. A01NCNP

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.

  5. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY


    1. A01NDI0

      Remove the 2 screws.

    2. Disengage the 2 claws and remove the air conditioning radiator assembly.

  6. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY


    1. A01NHOM

      Remove the 2 screws and No. 2 air mix damper servo sub-assembly.

  7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01NENEE01

      Disengage the 3 claws and remove the heater clamp.

    2. Remove the screw and clamp.

      Text in Illustration
      *1 Heater clamp
      *2 Clamp
    3. A01NEHK

      Remove the heater radiator unit sub-assembly as shown in the illustration.

      Note

      Prepare a drain pan or cloth in case the cooling water leaks.

  8. REMOVE ASPIRATOR PIPE


    1. A01NFDO

      Disengage the clamp.

    2. Disengage the 2 claws and remove the aspirator pipe.

  9. REMOVE COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01NFV9

      Remove the 6 screws.

    2. Disengage the 5 claws and remove the plate cover.

    3. A01NDX9

      Disengage the clamp and remove the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

    4. A01NE66

      Remove the 2 O-rings from the cooler evaporator sub-assembly.

    5. A01NDM7

      Disengage the 4 claws to remove the evaporator insulator.

  10. REMOVE NO. 1 COOLER THERMISTOR


    1. A01NHO7

      Remove the No. 1 cooler thermistor.

  11. REMOVE NO. 1 AIR MIX DAMPER SERVO SUB-ASSEMBLY


    1. A01NH3J

      Remove the 3 screws and No. 1 air mix damper servo sub-assembly.