HYBRID VEHICLE TRANSAXLE UNIT REASSEMBLY


  1. INSTALL STRAIGHT PIN


    1. A01NHAA

      Using a plastic hammer, tap in 2 new straight pins to the hybrid vehicle motor assembly.

      Standard Protrusion
      7.0 to 8.0 mm (0.276 to 0.315 in.)

  2. INSTALL TAPERED ROLLER BEARING (INNER RACE) (for LH Side)


    1. A01NDX4E01

      Using SST and a press, install a new tapered roller bearing (inner race) to the counter driven gear sub-assembly.

      SST
      09316-60011   ( 09316-00011, 09316-00071 )

      Note

      Be sure to install the tapered roller bearing (inner race) so that there is no clearance between the tapered roller bearing (inner race) and the counter driven gear sub-assembly.

      Tech Tips

      When adjusting the preload is not necessary, the tapered roller bearing (inner race) can be reused.

  3. INSTALL TAPERED ROLLER BEARING (INNER RACE) (for RH Side)


    1. A01NHHYE01

      Using SST and a press, install a new tapered roller bearing (inner race) to the counter driven gear sub-assembly.

      SST
      09316-60011   ( 09316-00011, 09316-00071 )

      Note

      Be sure to install the tapered roller bearing (inner race) so that there is no clearance between the tapered roller bearing (inner race) and the differential drive pinion.

      Tech Tips

      When adjusting the preload is not necessary, the tapered roller bearing (inner race) can be reused.

  4. INSTALL LOCK NUT


    1. Secure the counter driven gear sub-assembly in a vise using aluminum plates.

      Note

      Be careful not to damage the counter driven gear sub-assembly in the vise.

    2. A01NHL5

      Using a 41 mm deep socket wrench, install a new lock nut to the counter driven gear sub-assembly.

      Torque:
      280 N*m  { 2855 kgf*cm, 207 ft.*lbf }
    3. A01NF4I

      Using a chisel and hammer, stake the lock nut.

  5. INSTALL TAPERED ROLLER BEARING (INNER RACE) (for LH Side)


    1. A01NHD4E01

      Using SST and a press, install a new tapered roller bearing (inner race) to the differential case sub-assembly.

      SST
      09316-60011   ( 09316-00011 )

      Note

      Be sure to install the tapered roller bearing (inner race) so that there is no clearance between the tapered roller bearing (inner race) and the differential case sub-assembly.

      Tech Tips

      When adjusting the preload is not necessary, the tapered roller bearing (inner race) can be reused.

  6. INSTALL TAPERED ROLLER BEARING (INNER RACE) (for RH Side)


    1. A01NFQGE01

      Using SST and a press, install a new tapered roller bearing (inner race) to the differential case sub-assembly.

      SST
      09316-60011   ( 09316-00011 )

      Note

      Be sure to install the tapered roller bearing (inner race) so that there is no clearance between the tapered roller bearing (inner race) and the differential case sub-assembly.

      Tech Tips

      When adjusting the preload is not necessary, the tapered roller bearing (inner race) can be reused.

  7. INSTALL TAPERED ROLLER BEARING (OUTER RACE) (for RH Side)


    1. A01NFOUE01

      Using SST and a hammer, install the tapered roller bearing (outer race) and differential case RH shim to the hybrid vehicle generator assembly.

      SST
      09950-60020   ( 09951-00890 )
      09950-70010   ( 09951-07200 )

      Note


      • After adjusting the preload, replace the differential case RH shim with a new one.

      • If the differential case RH shim or tapered roller bearing (outer race) is deformed or damaged, replace it with a new one.

      • Be sure to install the tapered roller bearing (outer race) so that there is no clearance between the tapered roller bearing (outer race) and the hybrid vehicle generator assembly.

  8. INSTALL TAPERED ROLLER BEARING (OUTER RACE) (for LH Side)


    1. A01NGCXE01

      Using SST and a hammer, install the tapered roller bearing (outer race) to the hybrid vehicle motor assembly.

      SST
      09950-60020   ( 09951-00910 )
      09950-70010   ( 09951-07200 )

      Note


      • If the tapered roller bearing (outer race) is deformed or damaged, replace it with a new one.

      • Be sure to install the tapered roller bearing (outer race) so that there is no clearance between the tapered roller bearing (outer race) and the hybrid vehicle motor assembly.

  9. ADJUST PRELOAD (for Differential Case Sub-assembly)

    Note


      Replace the following parts with new ones before adjusting the preload.

    • Tapered roller bearing (inner race) (for LH side and RH side) for differential case sub-assembly

    • Tapered roller bearing (outer race) (for LH side and RH side) for differential case sub-assembly

    • Tapered roller bearing (inner race) (for LH side and RH side) for counter driven gear sub-assembly

    • Tapered roller bearing (outer race) (for LH side and RH side) for counter driven gear sub-assembly


      • Adjust the preload in the following situations:


        • When replacing the hybrid vehicle generator assembly with a new one

        • When replacing the differential case sub-assembly with a new one

        • When replacing the counter driven gear sub-assembly with a new one

        • When replacing the tapered roller bearing (inner race or outer race) with a new one


    1. A01NFY1

      Install the differential case sub-assembly to the hybrid vehicle motor assembly.

    2. Install the No. 1 engine hanger and No. 2 engine hanger with the 2 bolts and washer as shown in the illustration.

      A01NHMAE01
      Text in Illustration
      *1 No. 1 Engine Hanger *2 No. 2 Engine Hanger
      *3 Washer - -
      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Part Name Part No.
      No. 1 Engine Hanger 12281-37050
      No. 2 Engine Hanger 12282-37040
      Bolt 91552-81050

      Tech Tips

      When installing the No. 1 engine hanger, use a washer with an appropriate thickness so that the No. 1 engine hanger will not interfere with the installation surface of the hybrid vehicle generator assembly.

    3. Using the sling device and chain block, install the hybrid vehicle generator assembly to the hybrid vehicle motor assembly.

    4. A01NHGN

      Install the 9 bolts to the hybrid vehicle generator assembly.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
    5. A01NCME

      Install the 7 bolts to the hybrid vehicle generator assembly.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
    6. A01NHAR

      Install the 3 bolts to the hybrid vehicle motor assembly.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Reuse the bolts to remove the hybrid vehicle generator assembly after adjusting the preload.

    7. A01NH5GE01

      Using SST and a torque wrench, measure and record the starting torque of the differential case sub-assembly.

      SST
      09564-33010
      Standard Preload
      Starting Torque 1.0 to 1.5 N*m (11 to 15 kgf*cm, 9 to 13 in.*lbf)

      Note


      • Before measurement, turn the differential pinion shaft in both directions to settle the bearings.

      • Make a note of the starting torque that will be used when adjusting the preload of the counter driven gear sub-assembly.

      • If the differential case RH shim or tapered roller bearing (outer race) is deformed or damaged, replace it with a new one.

      Tech Tips

      If the value is not as specified, replace the differential case RH shim with one of the correct thickness.

      Differential Case RH Shim Thickness
      Part No. Thickness (mm (in.)) Part No. Thickness (mm (in.))
      90564-74001 2.00 (0.07874) 90564-74023 2.44 (0.09606)
      90564-74002 2.02 (0.07953) 90564-74024 2.46 (0.09685)
      90564-74003 2.04 (0.08031) 90564-74025 2.48 (0.09764)
      90564-74004 2.06 (0.08110) 90564-74026 2.50 (0.09843)
      90564-74005 2.08 (0.08189) 90564-74027 2.52 (0.09921)
      90564-74006 2.10 (0.08268) 90564-74028 2.54 (0.1000)
      90564-74007 2.12 (0.08346) 90564-74029 2.56 (0.1008)
      90564-74008 2.14 (0.08425) 90564-74030 2.58 (0.1016)
      90564-74009 2.16 (0.08504) 90564-74031 2.60 (0.1024)
      90564-74010 2.18 (0.08583) 90564-74032 2.62 (0.1031)
      90564-74011 2.20 (0.08661) 90564-74033 2.64 (0.1039)
      90564-74012 2.22 (0.08740) 90564-74034 2.66 (0.1047)
      90564-74013 2.24 (0.08819) 90564-74035 2.68 (0.1055)
      90564-74014 2.26 (0.08898) 90564-74036 2.70 (0.1063)
      90564-74015 2.28 (0.08976) 90564-74037 2.72 (0.1071)
      90564-74016 2.30 (0.09055) 90564-74038 2.74 (0.1079)
      90564-74017 2.32 (0.09134) 90564-74039 2.76 (0.1087)
      90564-74018 2.34 (0.09213) 90564-74040 2.78 (0.1094)
      90564-74019 2.36 (0.09291) 90564-74041 2.80 (0.1102)
      90564-74020 2.38 (0.09370) 90564-74042 2.82 (0.1110)
      90564-74021 2.40 (0.09449) 90564-74043 2.84 (0.1118)
      90564-74022 2.42 (0.09528) 90564-74044 2.86 (0.1126)

    8. Remove the 19 bolts from the hybrid vehicle motor assembly and hybrid vehicle generator assembly.

    9. A01NGLB

      While lifting the hybrid vehicle generator assembly with a chain, tap the areas shown in the illustration with a plastic hammer and separate the hybrid vehicle generator assembly from the hybrid vehicle motor assembly.

    10. While lifting the hybrid vehicle generator assembly with a chain, remove it from the hybrid vehicle motor assembly.

      Note


      • Lift the hybrid vehicle generator assembly straight up.

      • If the hybrid vehicle generator assembly is tilted, return it to the original position before removing.

    11. Remove the differential case sub-assembly from the hybrid vehicle motor assembly.

    12. Remove the 2 bolts, washer, No. 1 engine hanger and No. 2 engine hanger from the hybrid vehicle generator assembly.

  10. INSTALL TAPERED ROLLER BEARING (OUTER RACE) (for RH Side)


    1. A01NDR3E01

      Using SST and a hammer, install the tapered roller bearing (outer race) and counter driven gear shim to the hybrid vehicle generator assembly.

      SST
      09950-60020   ( 09951-00730 )
      09950-70010   ( 09951-07200 )

      Note


      • After adjusting the preload, replace the counter driven gear shim with a new one.

      • If the counter driven gear shim or tapered roller bearing (outer race) is deformed or damaged, replace it with a new one.

      • Be sure to install the tapered roller bearing (outer race) so that there is no clearance between the tapered roller bearing (outer race) and the hybrid vehicle generator assembly.

  11. INSTALL TAPERED ROLLER BEARING (OUTER RACE) (for LH Side)


    1. A01ND0HE01

      Using SST and a hammer, install the tapered roller bearing (outer race) to the hybrid vehicle motor assembly.

      SST
      09950-60020   ( 09951-00710 )
      09950-70010   ( 09951-07200 )

      Note


      • If the tapered roller bearing (outer race) is deformed or damaged, replace it with a new one.

      • Be sure to install the tapered roller bearing (outer race) so that there is no clearance between the tapered roller bearing (outer race) and the hybrid vehicle motor assembly.

  12. ADJUST PRELOAD (for Counter Driven Gear Sub-assembly)


    1. A01NEWW

      Install the counter driven gear sub-assembly to the hybrid vehicle motor assembly.

    2. A01NGYI

      Install the differential case sub-assembly to the hybrid vehicle motor assembly.

    3. Install the No. 1 engine hanger and No. 2 engine hanger with the 2 bolts and washer as shown in the illustration.

      A01NHMAE01
      Text in Illustration
      *1 No. 1 Engine Hanger *2 No. 2 Engine Hanger
      *3 Washer - -
      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Part Name Part No.
      No. 1 Engine Hanger 12281-37050
      No. 2 Engine Hanger 12282-37040
      Bolt 91552-81050

      Tech Tips

      When installing the No. 1 engine hanger, use a washer with an appropriate thickness so that the No. 1 engine hanger will not interfere with the installation surface of the hybrid vehicle generator assembly.

    4. Using the sling device and chain block, install the hybrid vehicle generator assembly to the hybrid vehicle motor assembly.

    5. A01NHGN

      Install the 9 bolts to the hybrid vehicle generator assembly.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
    6. A01NCME

      Install the 7 bolts to the hybrid vehicle generator assembly.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
    7. A01NHAR

      Install the 3 bolts to the hybrid vehicle motor assembly.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Reuse the bolts to remove the hybrid vehicle generator assembly after adjusting the preload.

    8. A01NH5GE01

      Using SST and a torque wrench, measure the starting torque of the differential case sub-assembly.

      SST
      09564-33010
      Standard Preload
      Starting Torque TD + 3.8 to 4.8 N*m (39 to 49 kgf*cm, 34 to 42 in.*lbf)

      TD: Starting torque when adjusting the preload of the differential case sub-assembly

      Note


      • Before measurement, turn the differential pinion shaft in both directions to settle the bearings.

      • If the counter driven gear shim or tapered roller bearing (outer race) is deformed or damaged, replace it with a new one.

      Tech Tips

      If the value is not as specified, replace the counter driven gear shim with one of the correct thickness.

      Counter Driven Gear Shim Thickness
      Part No. Thickness (mm (in.)) Part No. Thickness (mm (in.))
      90564-60100 1.75 (0.06890) 90564-60127 2.29 (0.09016)
      90564-60101 1.77 (0.06968) 90564-60128 2.31 (0.09094)
      90564-60102 1.79 (0.07047) 90564-60129 2.33 (0.09173)
      90564-60103 1.81 (0.07126) 90564-60130 2.35 (0.09252)
      90564-60104 1.83 (0.07205) 90564-60131 2.37 (0.09331)
      90564-60105 1.85 (0.07283) 90564-60132 2.39 (0.09409)
      90564-60106 1.87 (0.07362) 90564-60133 2.41 (0.09488)
      90564-60107 1.89 (0.07441) 90564-60134 2.43 (0.09567)
      90564-60108 1.91 (0.07520) 90564-60135 2.45 (0.09646)
      90564-60109 1.93 (0.07598) 90564-60136 2.47 (0.09724)
      90564-60110 1.95 (0.07677) 90564-60137 2.49 (0.09803)
      90564-60111 1.97 (0.07756) 90564-60138 2.51 (0.09882)
      90564-60112 1.99 (0.07835) 90564-60139 2.53 (0.09961)
      90564-60113 2.01 (0.07913) 90564-60140 2.55 (0.10039)
      90564-60114 2.03 (0.07992) 90564-60141 2.57 (0.10118)
      90564-60115 2.05 (0.08071) 90564-60142 2.59 (0.10197)
      90564-60116 2.07 (0.08150) 90564-60143 2.61 (0.10276)
      90564-60117 2.09 (0.08228) 90564-60144 2.63 (0.10354)
      90564-60118 2.11 (0.08307) 90564-60145 2.65 (0.10433)
      90564-60119 2.13 (0.08386) 90564-60146 2.67 (0.10512)
      90564-60120 2.15 (0.08465) 90564-60147 2.69 (0.10591)
      90564-60121 2.17 (0.08543) 90564-60148 2.71 (0.10669)
      90564-60122 2.19 (0.08622) 90564-60149 2.73 (0.10748)
      90564-60123 2.21 (0.08701) 90564-60150 2.75 (0.10827)
      90564-60124 2.23 (0.08780) 90564-60151 2.77 (0.10905)
      90564-60125 2.25 (0.08858) 90564-60152 2.79 (0.10984)
      90564-60126 2.27 (0.08937) 90564-60153 2.81 (0.11063)

    9. Remove the 19 bolts from the hybrid vehicle motor assembly and hybrid vehicle generator assembly.

    10. A01NGLB

      While lifting the hybrid vehicle generator assembly with a chain, tap the areas shown in the illustration with a plastic hammer and separate the hybrid vehicle generator assembly from the hybrid vehicle motor assembly.

    11. While lifting the hybrid vehicle generator assembly with a chain, remove it from the hybrid vehicle motor assembly.

      Note


      • Lift the hybrid vehicle generator assembly straight up.

      • If the hybrid vehicle generator assembly is tilted, return it to the original position before removing.

    12. Remove the differential case sub-assembly from the hybrid vehicle motor assembly.

    13. Remove the counter driven gear sub-assembly from the hybrid vehicle motor assembly.

    14. Remove the 2 bolts, washer, No. 1 engine hanger and No. 2 engine hanger from the hybrid vehicle generator assembly.

  13. INSTALL PARKING LOCK SHAFT TYPE T OIL SEAL


    1. A01NFMQE01

      Using SST and a hammer, install a new parking lock shaft type T oil seal to the hybrid vehicle motor assembly.

      SST
      09950-60010   ( 09951-00210 )
      09950-70010   ( 09951-07100 )
      Standard Depth
      6.8 to 7.7 mm (0.268 to 0.303 in.)

    2. Coat the lip of the parking lock shaft type T oil seal with a small amount of MP grease.

  14. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY TYPE T OIL SEAL (for LH Side)


    1. A01NEY3E01

      Using SST and a hammer, install a new hybrid vehicle transaxle assembly type T oil seal to the hybrid vehicle motor assembly.

      SST
      09223-15020
      09950-70010   ( 09951-07150 )
      Standard Depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note


      • Do not allow foreign matter to attach to the hybrid vehicle transaxle assembly type T oil seal lip.

      • Do not install the hybrid vehicle transaxle assembly type T oil seal at an angle.

    2. Coat the lip of the hybrid vehicle transaxle assembly type T oil seal with a small amount of MP grease.

  15. INSTALL TRANSMISSION OIL STRAINER


    1. A01NG5P

      Coat a new O-ring with ATF and install it to the transmission oil strainer.

      Note

      Be careful not to damage the O-ring.

    2. A01NE4T

      Install the transmission oil strainer to the hybrid vehicle motor assembly with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  16. INSTALL PLANETARY OIL RECEIVER


    1. A01NG01

      Install the planetary oil receiver to the hybrid vehicle motor assembly.

  17. INSTALL NO. 1 REAR PLANETARY GEAR ASSEMBLY


    1. A01NCUC

      Install the No. 1 rear planetary gear assembly to the rear planetary sun gear.

  18. INSTALL COUNTER DRIVE GEAR SUB-ASSEMBLY


    1. A01NGD8

      Install the counter drive gear sub-assembly to the No. 1 rear planetary gear assembly.

  19. INSTALL COUNTER DRIVEN GEAR SUB-ASSEMBLY


    1. A01NENQ

      Install the counter driven gear sub-assembly to the hybrid vehicle motor assembly.

  20. INSTALL DIFFERENTIAL CASE SUB-ASSEMBLY


    1. A01NGS2

      Install the differential case sub-assembly to the hybrid vehicle motor assembly.

  21. INSTALL THRUST NEEDLE ROLLER BEARING


    1. Apply ATF to the contact surfaces of the thrust needle roller bearing.

    2. A01NFX3E01
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 No. 1 Thrust Bearing Race

      Install the No. 1 thrust bearing race, thrust needle roller bearing and thrust bearing race to the input shaft assembly.

  22. INSTALL INPUT SHAFT ASSEMBLY


    1. A01NEC9E01
      Text in Illustration
      *a Surface (a) of input shaft assembly
      *b Surface (b) of counter drive gear sub-assembly
      *c Approximately 4 mm (0.157 in.)

      Install the input shaft assembly to the counter drive gear sub-assembly.

      Note

      Make sure that the surface (a) of the input shaft assembly is positioned under the surface (b) of the counter drive gear sub-assembly.

  23. INSTALL PLANETARY SUN GEAR


    1. A01NFAM

      Install the planetary sun gear to the input shaft assembly.

    2. Select a planetary sun gear snap ring.


      1. A01NE2FE03
        Text in Illustration
        *a Straightedge
        *b Measured area
        *c Dimension A

        Using a straightedge and vernier caliper, measure dimension A shown in the illustration.

        Dimension A
        Measured value - Straightedge thickness
      2. A01NGC7E02
        Text in Illustration
        *a Straightedge
        *b Measured area
        *c Dimension B

        Using a straightedge and vernier caliper, measure dimension B shown in the illustration.

        Dimension B
        Measured value - Straightedge thickness

        Note

        Measure the dimensions without a planetary sun gear snap ring installed.

      3. A01ND6FE01
        Text in Illustration
        *a Dimension A
        *b Dimension B
        *c Dimension C

        Calculate dimension C.

        Dimension C
        Dimension A - Dimension B
      4. A01NEW5E02
        Text in Illustration
        *a Straightedge
        *b Measured area
        *c Dimension D

        Using a straightedge and vernier caliper, measure dimension D shown in the illustration.

        Dimension D
        Measured value - Straightedge thickness

      5. Select a planetary sun gear snap ring.

        Standard Value
        Planetary sun gear snap ring thickness = (Dimension D - Dimension C) - (0.1 to 0.2 mm (0.00394 to 0.00787 in.))

        Note

        There should be a clearance of 0.1 to 0.2 mm (0.00394 to 0.00787 in.) for the input shaft assembly. Therefore, use the above formula when selecting a planetary sun gear snap ring.

        Planetary Sun Gear Snap Ring Thickness
        Part No. Thickness (mm (in.)) Part No. Thickness (mm (in.))
        90520-37017 3.88 (0.153) 90520-37033 4.33 (0.170)
        90520-37018 3.91 (0.154) 90520-37034 4.36 (0.172)
        90520-37019 3.94 (0.155) 90520-37035 4.39 (0.173)
        90520-37020 3.97 (0.156) 90520-37036 4.42 (0.174)
        90520-37021 4.00 (0.157) 90520-37037 4.45 (0.175)
        90520-37022 4.03 (0.159) 90520-37038 4.48 (0.176)
        90520-37023 4.06 (0.160) 90520-37039 4.51 (0.178)
        90520-37024 4.09 (0.161) 90520-37040 4.54 (0.179)
        90520-37025 4.12 (0.162) 90520-37041 4.57 (0.180)
        90520-37026 4.15 (0.163) 90520-37042 4.60 (0.181)
        90520-37027 4.18 (0.165) 90520-37043 4.63 (0.182)
        90520-37028 4.21 (0.166) 90520-37044 4.66 (0.183)
        90520-37029 4.24 (0.167) 90520-37045 4.69 (0.185)
        90520-37030 4.27 (0.168) 90520-37046 4.72 (0.186)
        90520-37031 4.30 (0.169) - -
    3. A01NE9D

      Install the planetary sun gear snap ring to the input shaft assembly.

  24. INSTALL NO. 1 TRANSMISSION MAGNET


    1. A01NGFX

      Install the No. 1 transmission magnet to the hybrid vehicle motor assembly.

  25. INSTALL PARKING LOCK ROD SUB-ASSEMBLY


    1. A01NFU4

      Align the slot with the protrusions on the No. 1 parking lock lever sub-assembly and install the parking lock rod sub-assembly.

  26. INSTALL NO. 1 PARKING LOCK SHAFT


    1. A01NG14

      Install a new spacer to the No. 1 parking lock lever sub-assembly.

    2. A01NEVCE01
      Text in Illustration
      *1 No. 1 Parking Lock Lever Sub-assembly
      *2 Parking Lock Rod Sub-assembly

      Install the No. 1 parking lock lever sub-assembly and parking lock rod sub-assembly to the hybrid vehicle motor assembly.

    3. A01NGIM

      Install the No. 1 parking lock shaft to the hybrid vehicle motor assembly.

    4. A01NERSE01
      Text in Illustration
      *1 Slotted Spring Pin
      *2 Spacer
      *3 No. 1 Parking Lock Shaft

      Using a 5 mm pin punch and hammer, drive in a new slotted spring pin to the No. 1 parking lock shaft.

    5. A01NI0G

      Turn the spacer as shown in the illustration.

    6. A01NE64E01
      Text in Illustration
      *a Stake point

      Using a 3 mm pin punch and hammer, stake the spacer.

      Note

      After staking the spacer, make sure that it is firmly secured.

  27. INSTALL RETAINER SPRING


    1. A01NCN0E01
      Text in Illustration
      *1 Retainer Spring
      *2 No. 1 Parking Lock Shaft
      *3 Hybrid Vehicle Motor Assembly

      Install the retainer spring to the hybrid vehicle motor assembly and No. 1 parking lock shaft.

      Note

      Check that the retainer spring is securely installed to the groove of the No. 1 parking lock shaft.

  28. INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY


    1. A01NHAO

      Install the manual detent spring sub-assembly to the hybrid vehicle motor assembly with the bolt.

      Torque:
      26 N*m  { 260 kgf*cm, 19 ft.*lbf }

  29. INSTALL PARKING LOCK SLEEVE


    1. A01NDBP

      Install the parking lock sleeve to the hybrid vehicle motor assembly.

  30. INSTALL TORSION SPRING


    1. A01NCQ2

      Install the parking lock pawl shaft and torsion spring to the hybrid vehicle motor assembly.

  31. INSTALL PAWL STOPPER PLATE


    1. A01NG98

      Install the pawl stopper plate to the hybrid vehicle motor assembly with the 2 bolts.

      Torque:
      26 N*m  { 260 kgf*cm, 19 ft.*lbf }

  32. INSTALL PARKING LOCK PAWL


    1. A01NGP9E01
      Text in Illustration
      *1 Torsion Spring
      *2 Pawl Stopper Plate
      *3 Parking Lock Pawl

      Install the parking lock pawl to the hybrid vehicle motor assembly with the parking lock pawl shaft.

      Note

      Make sure the torsion spring is attached to the parking lock pawl and pawl stopper plate.

  33. INSTALL NO. 2 TRANSMISSION OIL STRAINER


    1. A01NFTQ

      Coat a new O-ring with ATF and install it to the No. 2 transmission oil strainer.

      Note

      Be careful not to damage the O-ring.

    2. A01ND4T

      Install the No. 2 transmission oil strainer to the hybrid vehicle motor assembly with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  34. INSTALL INPUT SHAFT TYPE T OIL SEAL


    1. A01NEE3E01

      Using SST and a hammer, install a new input shaft type T oil seal to the hybrid vehicle generator assembly.

      SST
      09950-60010   ( 09951-00390 )
      09950-70010   ( 09951-07150 )
      Standard Depth
      1.0 to 1.8 mm (0.0394 to 0.0709 in.)

      Note


      • Do not allow foreign matter to attach to the input shaft type T oil seal lip.

      • Do not install the input shaft type T oil seal at an angle.

    2. Coat the lip of the input shaft type T oil seal with a small amount of MP grease.

  35. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY TYPE T OIL SEAL (for RH Side)


    1. A01NH3YE01

      Using SST and a hammer, install a new hybrid vehicle transaxle assembly type T oil seal to the hybrid vehicle generator assembly.

      SST
      09387-00010
      09950-70010   ( 09951-07150 )
      Standard Depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note


      • Do not allow foreign matter to attach to the hybrid vehicle transaxle assembly type T oil seal lip.

      • Do not install the hybrid vehicle transaxle assembly type T oil seal at an angle.

    2. Coat the lip of the hybrid vehicle transaxle assembly type T oil seal with a small amount of MP grease.

  36. INSTALL HYBRID VEHICLE GENERATOR ASSEMBLY


    1. Clean and degrease the bolts and bolt holes.

    2. Clean the hybrid vehicle motor assembly installation surface of the hybrid vehicle generator assembly.

      Note


      • Do not allow any remaining seal packing to enter the hybrid vehicle generator assembly.

      • Do not damage the installation surface.

    3. Clean the hybrid vehicle generator assembly installation surface of the hybrid vehicle motor assembly.

      Note


      • Do not allow any remaining seal packing to enter the hybrid vehicle motor assembly.

      • Do not damage the installation surface.

    4. A01NEFJ

      Apply seal packing to the hybrid vehicle motor assembly as shown in the illustration.

      Text in Illustration
      A01NG03 Seal Packing
      Seal Packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
      Standard Seal Diameter
      1.5 mm (0.0591 in.) or more

      Note


      • Clean the installation surfaces.

      • Check and clean the bolts and bolt holes.

      • Install the hybrid vehicle generator assembly within 3 minutes and tighten the bolts within 10 minutes of applying the seal packing.

      • Make sure to overlap the start and the end points of the seal packing.

      • Do not add fluid for at least 2 hours after installing the hybrid vehicle generator assembly.

      • Do not turn the power switch on (READY) for at least 2 hours after installing the hybrid vehicle generator assembly to prevent the engine from starting.

    5. Install the No. 1 engine hanger and No. 2 engine hanger with the 2 bolts and washer as shown in the illustration.

      A01NHMAE01
      Text in Illustration
      *1 No. 1 Engine Hanger *2 No. 2 Engine Hanger
      *3 Washer - -
      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Part Name Part No.
      No. 1 Engine Hanger 12281-37050
      No. 2 Engine Hanger 12282-37040
      Bolt 91552-81050

      Tech Tips

      When installing the No. 1 engine hanger, use a washer with an appropriate thickness so that the No. 1 engine hanger will not interfere with the installation surface of the hybrid vehicle generator assembly.

    6. Using the sling device and chain block, install the hybrid vehicle generator assembly to the hybrid vehicle motor assembly.

      Note


      • Lift the hybrid vehicle generator assembly straight up.

      • Do not damage the input shaft type T oil seal with the input shaft assembly.

      • If it is difficult to install the hybrid vehicle generator assembly, turn the input shaft assembly left and right and engage the gears.

      • Do not directly hold the splines of the input shaft assembly with a tool when turning it.

    7. Remove the 2 bolts, washer, No. 1 engine hanger and No. 2 engine hanger from the hybrid vehicle generator assembly.

    8. A01NHGN

      Install the 9 bolts to the hybrid vehicle generator assembly.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
    9. A01NCME

      Install the 7 bolts to the hybrid vehicle generator assembly.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
    10. A01NHAR

      Install a 3 new bolts to the hybrid vehicle motor assembly.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  37. INSPECT INPUT SHAFT ASSEMBLY END PLAY


    1. A01NHJKE01

      Using SST and a dial indicator, measure the input shaft assembly end play.

      SST
      09951-01600
      Standard End Play
      0.1 to 0.2 mm (0.00394 to 0.00787 in.)

      If the value is not as specified, replace the planetary sun gear snap ring with one of the correct thickness.

  38. INSTALL MOTOR WATER JACKET COVER ASSEMBLY


    1. A01NHY2

      Install the motor water jacket cover assembly to the hybrid vehicle transaxle assembly with the 12 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  39. INSTALL NO. 1 MOTOR WATER JACKET COVER ASSEMBLY


    1. A01NHKP

      Install the No. 1 motor water jacket cover assembly to the hybrid vehicle transaxle assembly with the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  40. INSTALL NO. 2 MOTOR WATER JACKET COVER ASSEMBLY


    1. A01NDP2

      Install the No. 2 motor water jacket cover assembly to the hybrid vehicle transaxle assembly with the 5 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A01NDVP

      Using a 10 mm hexagon socket wrench, install the drain plug and a new gasket to the No. 2 motor water jacket cover assembly.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  41. INSTALL WITH HEAD STRAIGHT SCREW PLUG (for Upper Side)


    1. Clean and degrease the bolt holes.

      Note

      Do not allow any remaining seal packing to enter the hybrid vehicle transaxle assembly.

    2. A01NFXM

      Using a 6 mm hexagon socket wrench, install a new with head straight screw plug to the hybrid vehicle transaxle assembly.

      Torque:
      18 N*m  { 180 kgf*cm, 13 ft.*lbf }

  42. INSTALL WITH HEAD STRAIGHT SCREW PLUG (for RH Side)


    1. A01NH68

      Using a 10 mm hexagon socket wrench, install the with head straight screw and a new gasket to the hybrid vehicle transaxle assembly.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  43. INSTALL DRAIN PLUG


    1. A01NGH5

      Using a 10 mm hexagon socket wrench, install the drain plug and a new gasket to the hybrid vehicle transaxle assembly.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  44. INSTALL FILLER PLUG


    1. A01NHFZ

      Using a 10 mm hexagon socket wrench, install the filler plug and a new gasket to the hybrid vehicle transaxle assembly.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  45. INSTALL OIL PUMP DRIVE SHAFT


    1. A01NEN4

      Install the oil pump drive shaft to the hybrid vehicle transaxle assembly.

  46. INSTALL TRANSMISSION OIL PUMP COVER SUB-ASSEMBLY


    1. Clean and degrease the bolt holes.

    2. A01NCMQ

      Coat a new O-ring with ATF and install it to the hybrid vehicle transaxle assembly.

      Note

      Be careful not to damage the O-ring.

    3. Apply ATF to the transaxle oil pump drive rotor and oil pump driven rotor.

    4. A01NG82E01
      Text in Illustration
      *1 Transaxle Oil Pump Drive Rotor
      *2 Oil Pump Driven Rotor
      *a Matchmark

      Install the transaxle oil pump drive rotor and oil pump driven rotor to the hybrid vehicle transaxle assembly.

      Note


      • Align the matchmarks on the transaxle oil pump drive rotor and the oil pump driven rotor.

      • If the transaxle oil pump drive rotor or oil pump driven rotor has been replaced, inspect the fluid pressure of the transmission oil pump cover sub-assembly.

    5. A01NGUH

      Install the transmission oil pump cover sub-assembly to the hybrid vehicle transaxle assembly with a new 5 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Do not pinch the O-ring.

    6. A01NHIW

      Coat a new O-ring with ATF and install it to the fluid pump cover plug.

    7. Install the fluid pump cover plug to the transmission oil pump cover sub-assembly.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  47. INSTALL TRANSAXLE BREATHER PLUG


    1. A01NCLVE01

      Using SST, install the transaxle breather plug to the hybrid vehicle transaxle assembly.

      SST
      09810-38140
      Torque:
      11 N*m  { 115 kgf*cm, 8 ft.*lbf }

      Note

      Be careful not to damage the transaxle breather plug.

  48. INSTALL SHIFT LEVER POSITION SENSOR


    1. A01ND71

      Temporarily install the shift lever position sensor to the hybrid vehicle transaxle assembly with 2 bolts.

      Note

      Do not reuse the shift lever position sensor if it has been dropped or subjected to a severe impact.

    2. A01NE4C

      Install the lock nut and lock plate to the shift lever position sensor.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }

    3. Temporarily install the control shaft lever to the shift lever position sensor.

    4. A01NF5JE01

      Turn the lever clockwise until it stops, then turn it counterclockwise 2 notches.

    5. Remove the control shaft lever from the shift lever position sensor.

    6. A01NE78E03
      Text in Illustration
      *a Neutral Basic Line
      *b Protruding
      *c Range of Play

      Align the protruding part with the neutral basic line.

      Note

      There is play on the nut stopper side (protruding part). Align the center point of the range of play with the neutral basic line.

    7. A01ND34E01

      Tighten the 2 bolts in the order shown in the illustration.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
    8. A01NE8K

      Using a screwdriver, stake the nut with the lock plate.

    9. A01NHCU

      Install the control shaft lever, washer and nut to the shift lever position sensor.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  49. INSTALL OIL COOLER TUBE UNION


    1. A01NDWX

      Coat a new O-ring with ATF and install it to the oil cooler tube union.

    2. A01NHFT

      Install the oil cooler tube union to the hybrid vehicle transaxle assembly.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  50. INSTALL NO. 2 AUTOMATIC TRANSMISSION CASE COVER


    1. A01NDGW

      Install the No. 2 automatic transmission case cover to the hybrid vehicle transaxle assembly with 2 bolts and a new clip.

      Torque:
      12 N*m  { 120 kgf*cm, 9 ft.*lbf }

  51. INSTALL INLET OIL COOLER TUBE SUB-ASSEMBLY


    1. A01NCWYE03
      Text in Illustration
      *a Detent
      *b Rib

      Install the No. 1 oil cooler tube clamp to the hybrid vehicle transaxle assembly with the bolt.

      Torque:
      8.2 N*m  { 84 kgf*cm, 73 in.*lbf }

      Note

      Place the detent of the No. 1 oil cooler tube clamp to the rib.

    2. Temporarily install the inlet oil cooler tube sub-assembly to the oil cooler tube union.

    3. A01NDEPE01
      Text in Illustration
      *1 Oil Cooler Tube Union
      *2 Inlet Oil Cooler Tube Sub-assembly
      *3 No. 2 Oil Cooler Tube Clamp

      Install the No. 2 oil cooler tube clamp to the No. 1 oil cooler tube clamp with the bolt.

      Torque:
      8.2 N*m  { 84 kgf*cm, 73 in.*lbf }

      Note


      • Check that the inlet oil cooler tube sub-assembly is securely installed to the No. 2 oil cooler tube clamp.

      • Make sure the inlet oil cooler tube sub-assembly is aligned with the oil cooler tube union to prevent the threads of the inlet oil cooler tube sub-assembly from being damaged.

    4. Using a 17 mm union nut wrench, install the inlet oil cooler tube sub-assembly to the oil cooler tube union.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Note

      Turn the inlet oil cooler tube sub-assembly while holding the oil cooler tube union.

  52. INSPECT PARKING LOCK

    Note

    Confirm the safety of the working environment, then start the inspection.

    Tech Tips

    Perform this inspection on a level surface after installing the hybrid vehicle transaxle assembly to the vehicle.


    1. Turn the power switch on (IG).*1

    2. Depress the brake pedal and release the parking brake.*2

    3. Check that park (P) is selected.*3

    4. Push the vehicle forward by hand and check that it moves slightly and stops.*4

    5. Move the shift lever to neutral (N).*5

    6. Push the vehicle forward by hand and check that it moves.*6

    7. Move the shift lever to park (P).*7

    8. Push the vehicle forward by hand and check that it moves slightly and stops.*8

    9. Perform steps *3 to *8 again, pushing the vehicle rearward this time.