EXHAUST PIPE GAS CONTROL ACTUATOR REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    CAUTION:

    Be sure to read Precaution thoroughly before servicing Click here.

  2. REMOVE ENGINE ROOM SIDE COVER


    1. A01NGSF

      Remove the 4 clips and engine room side cover.

  3. REMOVE ENGINE ROOM SIDE COVER LH


    1. A01NFNX

      Remove the 4 clips and engine room side cover LH.

  4. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01NCUN

      Remove the 6 clips and cool air intake duct seal.

  5. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01NEB5

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 retainers on the front of the V-bank cover sub-assembly. Continue to raise the V-bank cover sub-assembly to disengage the 2 retainers on the rear of the V-bank cover sub-assembly and remove the V-bank cover sub-assembly.

      Note

      Attempting to disengage both front and rear retainers at the same time may cause the V-bank cover sub-assembly to break.

  6. REMOVE NO. 1 ENGINE UNDER COVER

  7. DRAIN COOLANT (for Engine)

    Note

    Do not remove the radiator cap, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator cap from the radiator assembly.

    3. Loosen the 2 cylinder block drain cock plugs.

      A01ND3FE01
      Text in Illustration
      *1 Air Drain Cock Plug *2 Radiator Cap
      *3 Cylinder Block Drain Cock Plug *4 Radiator Drain Cock Plug

  8. REMOVE FRONT FLOOR COVER LH


    1. A01NH2WE01
      Text in Illustration
      *1 Bolt
      *2 Screw

      Remove the clip (A).

    2. Disconnect the 2 clips (B).

    3. Remove the 2 screws, 4 bolts and front floor cover LH.

  9. REMOVE HEATER COVER


    1. A01NGFH

      Disconnect the clamp.

    2. Remove the 2 bolts and heater cover.

  10. REMOVE EXHAUST PIPE GAS CONTROL ACTUATOR


    1. A01NHPJ

      Disconnect the 2 heater hoses.

    2. A01NFD9E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with the tip taped, pry the spring end to disengage the spring.

    3. A01NGY4

      Remove the 3 bolts, 3 nuts, gasket and exhaust pipe gas control actuator case.

    4. A01NG2NE01
      Text in Illustration
      *1 Exhaust Pipe Gas Control Stopper
      *2 Exhaust Pipe Gas Control Actuator
      *3 Port A
      *4 Port B

      While closing port A, apply compressed air to port B to remove the exhaust pipe gas control actuator and exhaust pipe gas control stopper as shown in the illustration.

      Tech Tips

      Use a piece of cloth to catch the exhaust pipe gas control actuator.