EGR COOLER REMOVAL


  1. REMOVE AIR CLEANER ASSEMBLY WITH HOSE


    1. Remove the air cleaner assembly with hose Click here.

  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A01ND1X

      Disconnect the throttle body assembly connector and wire harness clamp.

    2. A01NF4U

      Disconnect the fuel vapor feed hose.

    3. A01NG7C

      Disconnect the 2 water by-pass hoses.

    4. A01NHMY

      Disconnect the 5 clamps and separate the main wire.

    5. A01NGGD

      Disconnect the ventilation hose.

    6. A01NCZR

      Disconnect the connector from the manifold absolute pressure sensor.

    7. A01NHZZ

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    8. Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    9. A01NE93

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm socket hexagon wrench, remove the 4 bolts.

    11. A01NDLR

      Remove the intake air surge tank assembly and 3 air surge tank to intake manifold gaskets.

  3. REMOVE NO. 2 EGR PIPE


    1. A01NG7P

      Remove the 2 nuts, 2 bolts, No. 2 EGR pipe and 2 gaskets. (Type A)

    2. A01NFDI

      Remove the 2 nuts, 2 bolts, No. 2 EGR pipe and 2 gaskets. (Type B)

  4. REMOVE EGR COOLER ASSEMBLY


    1. Type A:


      1. A01ND0Z

        Disconnect the 2 water hoses.

      2. Remove the 4 nuts, EGR cooler assembly and gasket.

    2. Type B:


      1. A01ND3T

        Disconnect the 2 water hoses.

      2. Remove the 4 nuts, EGR cooler assembly and gasket.