FUEL TANK INSTALLATION


  1. INSTALL FUEL TANK CUSHION


    1. A01NGH1

      Install 8 new fuel tank cushions to the fuel tank.

  2. INSTALL CLAMP


    1. A01NFPN

      Install the 2 fuel tube clamps of the fuel tank main tube to the fuel tank.

    2. A01NGA8

      Install the grommet to the fuel tank.

  3. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01NHCJ

      Install the fuel tank main tube to the clamp.

  4. INSTALL FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY


    1. A01NF7TE02
      Text in Illustration
      *1 Retainer
      *2 Fuel Tube Connector
      *3 O-ring
      *4 Pipe

      Connect the fuel tank to canister tube sub-assembly.


      1. Push in the fuel tube connector to the pipe and push down the retainer so that the claws engage.

        Note


        • Check for damage or foreign objects on the connected part of the fuel pipe.

        • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

    2. A01NH6I

      Install the fuel tank to canister tube to the fuel tank.

  5. INSTALL FUEL TANK WIRE


    1. A01NDUV

      Connect the 4 clamps to install the fuel tank wire.

  6. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. Install the fuel suction tube assembly with pump and gauge Click here.

  7. INSTALL FUEL TANK ASSEMBLY


    1. A01NFB4

      Operate the engine lifter, and install the fuel tank to the vehicle.

      Note

      Slowly raise the lifter so as not to drop the fuel tank assembly.

    2. Install the 2 fuel tank bands with the 4 bolts.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
  8. CONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A01NGUW

      Connect the fuel tank to filler pipe hose with the hose clamp.

    2. Connect the fuel tank breather hose with the hose clamp.

  9. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01NH72E03
      Text in Illustration
      *1 Retainer
      *2 Fuel Tube Connector
      *3 O-ring
      *4 Pipe

      Connect the fuel tank main tube sub-assembly.


      1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.

        Note


        • Check for damage or foreign objects on the connected part.

        • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

  10. CONNECT FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY


    1. A01NGZJ

      Install the fuel tank to canister tube sub-assembly to the clamp.

    2. A01NGTAE02
      Text in Illustration
      *1 Retainer
      *2 Pipe
      *3 Nylon Tube
      *4 Fuel Tube Connector
      *5 O-ring

      Connect the fuel tank to canister tube sub-assembly.

    3. Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.

      Note


      • Check for any damage or foreign objects on the connected part.

      • After connecting, check that the fuel tube connector and the pipe are securely connected by trying to pull them apart.

  11. CONNECT FUEL TANK WIRE


    1. A01NH6Q

      Connect the fuel tank wire connector, and install it to the bracket.

  12. INSTALL FRONT CENTER FLOOR COVER


    1. A01NGRZE01
      Text in Illustration
      *1 Bolt
      *2 Screw

      Connect the 3 clips and install the front center floor cover.

    2. Install the 7 bolts and 2 screws.

  13. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01NHV3

      Install the No. 3 parking brake cable assembly with the nut.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }
  14. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A01NGY0

      Install the No. 1 fuel tank protector sub-assembly with the screw and the 4 grommets.

  15. INSTALL NO. 3 FRONT FLOOR HEAT INSULATOR


    1. A01NHOT

      Install the No. 3 front floor heat insulator with the 4 nuts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }
  16. INSTALL CENTER EXHAUST PIPE ASSEMBLY

    Tech Tips

    Click here

  17. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  18. INSTALL REAR DECK FLOOR BOX


    1. A01NDSY

      Install the rear deck floor box with the 3 clips.

  19. ADD FUEL

  20. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the power switch on (IG).

        Note

        Do not start the engine.

      3. Turn the intelligent tester on.

      4. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

      5. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the power switch off.

    4. Disconnect the intelligent tester from the DLC3.

  21. INSPECT FOR EXHAUST GAS LEAK