BATTERY PLUG INSTALLATION


  1. INSTALL ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.

    Note


    • Insulate the tool with insulating tape.

    • Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.


    1. A01NDLN

      Install the electric vehicle battery plug with the bolt and connect the connector.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01NF0G

      Install the 2 nuts and connect the connector.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  2. CHECK HIGH VOLTAGE CABLE CONNECTION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A01NE50E01
      Text in Illustration
      *1 Red Tape *2 No. 3 Wire Frame
      *3 Plastic Cover - -

      Note


      • Make sure that the end of the No. 3 wire frame do not cross each other.

      • Be sure to connect the No. 3 wire frame to each correct terminal as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  3. INSTALL BATTERY COVER SUB-ASSEMBLY

    Tech Tips

    Click here.

  4. INSTALL SERVICE PLUG GRIP

    CAUTION:

    Wear insulated gloves.

    Note

    Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.


    1. A01NHEW

      Wear insulated gloves and insert the service plug grip in the order shown in the illustration.

    2. Tilt the service plug grip 90° and slide it down until a click sound is heard.

  5. INSTALL BATTERY SERVICE HOLE COVER


    1. A01NG1N

      Engage the 2 clips, 2 guides and install the battery service hole cover.

      Note

      Make sure that the battery service hole cover is installed securely.

  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  7. PERFORM INITIALIZATION

    Some systems need initialization after reconnecting the cable to the negative battery terminal Click here.