CAMSHAFT POSITION SENSOR INSTALLATION


  1. INSTALL VVT SENSOR (for Bank 1)


    1. Apply a light coat of engine oil to the O-ring of the sensor.

    2. A01NGMP

      Install the sensor with the bolt.

      Note

      Make sure that the O-ring is not cracked or does not jump out of position during installation.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the sensor connector.

  2. INSTALL VVT SENSOR (for Bank 2)


    1. Apply a light coat of engine oil to the O-ring of the sensor.

    2. A01NG0U

      Install the sensor with the bolt.

      Note

      Make sure that the O-ring is not cracked or does not jump out of position during installation.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the sensor connector.

  3. INSTALL EGR DELIVERY CHAMBER


    1. A01NGB1

      Set a new No. 2 intake manifold gasket.

    2. A01NES0

      Install the EGR delivery chamber.

    3. A01NCSW

      Connect the 2 water hoses and connector.

  4. INSTALL NO. 2 EGR PIPE


    1. A01NG7P

      Install 2 new gaskets and the No. 2 EGR pipe with the 2 nuts and 2 bolts. (Type A)

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    2. A01NFDI

      Install 2 new gaskets and the No. 2 EGR pipe with the 2 nuts and 2 bolts. (Type B)

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

    NOTICE
    DO NOT apply oil to the bolts listed below:
    Tightening Part
    Surge Tank and Intake Manifold
    No. 1 Surge Tank Stay and Surge Tank
    Throttle Body Bracket and Surge Tank

    1. A01NDLR

      Install 3 new air surge tank to intake manifold gaskets to the intake air surge tank.

    2. A01NE93E01
      Text in Illustration
      *1 Bolt
      *2 Nut

      Using a 5 mm hexagon socket wrench, install the intake air surge tank assembly with the 4 bolts and 2 nuts.

      Torque:
      Bolt
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Nut
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }
    3. A01NHZZ

      Install the throttle body bracket and No. 1 surge tank stay with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. A01NCZR

      Connect the connector to the manifold absolute pressure sensor.

    5. A01NGGD

      Connect the ventilation hose.

    6. A01NHMY

      Install the 5 clamps and connect the main wire to the body.

    7. A01NG7C

      Connect the 2 water by-pass hoses to the throttle body assembly.

    8. A01NF4U

      Connect the fuel vapor feed hose.

    9. A01ND1X

      Connect the throttle body assembly connector and wire harness clamp to the throttle body assembly.

  6. INSTALL AIR CLEANER ASSEMBLY


    1. A01NEMD

      Connect the air cleaner hose to the throttle body with the hose clamp.

    2. Connect the ventilation hose.

    3. A01NHO0E01
      Text in Illustration
      *1 Tab
      *2 Hole

      Insert the tab of the air cleaner assembly into the hole of the vehicle body as shown in the illustration.

    4. A01NFMY

      Install the air cleaner assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    5. A01NF1M

      Install the fuel vapor feed hose to the 2 hose clamps.

    6. Connect the mass air flow meter connector and wire harness clamp.

  7. ADD ENGINE COOLANT


    1. Tighten the radiator drain cock plug by hand.

    2. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    3. Loosen the air drain cock plug on the water inlet housing.

    4. Add TOYOTA Super Long Life Coolant (SLLC) to the radiator inlet opening until coolant overflows from the air drain cock hole. Then tighten the air drain cock plug to the water inlet housing.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. Slowly fill the radiator with TOYOTA Super Long Life Coolant (SLLC).

      Standard Capacity
      Item Capacity
      Engine coolant 11.7 liters (12.4 US qts, 10.2 lmp. qts)

      Tech Tips


      • TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

      • Contact your TOYOTA dealer for further details.

      Note

      Never use water as a substitute for engine coolant.

    6. A01NF7JE01
      Text in Illustration
      *1 Full Line

      Slowly pour coolant into the radiator reservoir tank until it reaches the full line.

    7. Install the radiator cap.

    8. Squeeze the No. 1 and No. 2 radiator hoses several times by hand, and then check the level of the coolant.

      If the coolant level is low, add coolant.

    9. Bleed air from the cooling system.


      1. Put the engine in inspection mode Click here.

      2. Warm up the engine until the thermostat opens. While the thermostat is open, circulate the coolant for several minutes.

        Tech Tips

        The thermostat open timing can be confirmed by squeezing the No. 2 radiator hose by hand, and checking when the engine coolant starts to flow inside the hose.

      3. Maintain the engine speed at 2500 rpm.

      4. Squeeze the inlet and No. 1 and No. 2 radiator hoses several times by hand to bleed air.

        CAUTION:

        When squeezing the radiator hoses:


        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the cooling fans.

        Note


        • Make sure that the radiator reservoir still has some coolant in it.

        • If the coolant temperature gauge indicates an excessive temperature, turn off the engine and let it cool.

        • If there is not enough coolant, the engine may overheat or be seriously damaged.

        • If the radiator reservoir does not have enough coolant, perform the following: 1) stop the engine, 2) wait until the coolant has cooled down, and 3) add coolant until the reservoir is filled to the Full line.

    10. Stop the engine and wait until the engine coolant cools down.

    11. Add engine coolant to the full line on the radiator reservoir.

  8. INSPECT FOR COOLANT LEAK (for Engine)

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. Remove the radiator cap.

    2. A01NH08

      Fill the radiator with coolant and attach a radiator cap tester.

    3. Put the engine in inspection mode Click here.

    4. Warm up the engine.

    5. Using the radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf/cm2, 17 psi), and check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator, exhaust center pipe assembly and the heater hose around the water temperature switch and engine water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

    6. Remove the radiator cap tester.

    7. Install the radiator cap.

  9. INSPECT FOR OIL LEAK

  10. INSTALL NO. 1 AIR CLEANER INLET


    1. A01NCTZ

      Install the inlet No. 1 air cleaner with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the No. 1 fuel vapor feed hose to the clamp.

  11. INSTALL NO. 2 AIR CLEANER INLET


    1. A01ND8W

      Install the inlet No. 2 air cleaner with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  12. INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY


    1. A01NG9A

      Install the intake air resonator sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the 3 water hose clamps to the intake air resonator sub-assembly.

  13. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A01NEB5

      Fit the 4 retainers and install the V-bank cover sub-assembly.

  14. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    1. A01NFEQE01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01NHCW

      Engage the grommet and clamp.

    3. Connect the connector (w/ Windshield Deicer).

  15. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A01NF0QE01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01NDEN

      Engage the grommet.

    3. Connect the connector (w/ Windshield Deicer).

  16. INSTALL FRONT SHOCK ABSORBER CAP (w/ Air Suspension)


    1. A01NHTO

      Install the front shock absorber cap with the 3 nuts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  17. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. Install the windshield wiper motor and link assembly Click here.

  18. INSTALL NO. 1 ENGINE UNDER COVER