REAR BRAKE INSTALLATION

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. INSTALL REAR DISC


    1. A01NFCBE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks and install the rear disc.

      Note

      When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Install the parking brake shoe adjusting hole plug.

  3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. A01NFTA

      Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.

      Torque:
      78 N*m  { 799 kgf*cm, 58 ft.*lbf }

  4. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. A01NH61E01

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. A01NHD3

      Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

  5. INSTALL NO. 2 REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01ND3OE01

      Apply a light layer of lithium soap base glycol grease to the sliding part and the seal surface of the No. 2 rear disc brake cylinder slide pin.

    2. A01NF4Y

      Install the No. 2 rear disc brake cylinder slide pin to the rear brake cylinder mounting.

    3. Push the No. 2 rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to align them.

  6. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. A01NF3VE01

      Apply a light layer of lithium soap base glycol grease to the contact surface of the No. 1 rear disc brake cylinder slide pin.

    2. Install a new rear disc brake cylinder slide bushing to the No. 1 rear disc brake cylinder slide pin.

  7. INSTALL NO. 1 REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01NDBQE01

      Apply a light layer of lithium soap base glycol grease to the sliding part and the seal surface of the No. 1 rear disc brake cylinder slide pin.

    2. A01NEU3

      Install the No. 1 rear disc brake cylinder slide pin to the rear disc brake cylinder mounting.

    3. Push the No. 1 rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to align them.

  8. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. Install the 2 No. 1 rear disc brake pad support plates and 2 No. 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.

      A01NEARE01
      Text in Illustration
      for Solid Type Rear Disc for Ventilated Type Rear Disc
      *1 No. 1 Rear Disc Brake Pad Support Plate No. 1 Rear Disc Brake Pad Support Plate
      *2 No. 2 Rear Disc Brake Pad Support Plate No. 2 Rear Disc Brake Pad Support Plate
      *3 No. 1 Rear Disc Brake Pad Support Plate No. 1 Rear Disc Brake Pad Support Plate with Tape
      *4 No. 2 Rear Disc Brake Pad Support Plate No. 2 Rear Disc Brake Pad Support Plate with Tape
      *5 - Tape

      Note


      • Be sure to install the No. 1 rear disc brake pad support plates and the No. 2 rear disc brake pad support plates to the correct positions and directions.

      • The rear disc brake pad support plates with tape is installed in the upper portion (for ventilated type rear disc brake).

  9. INSTALL PAD WEAR INDICATOR PLATE


    1. A01NE8G

      Install the 2 pad wear indicators to the rear disc brake pads.

      Note

      Install the pad wear indicators and rear anti-squeal shims in the correct positions and directions.

  10. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. A01NEH3E01

      Apply disc brake grease to the inside of the 2 rear disc brake anti-squeal shims as shown in the illustration.

      Note


      • When replacing worn pads, the rear disc brake anti-squeal shims must be replaced together with the pads.

      • Install the shims in the correct positions and directions.

      • Apply disc brake grease to the area that contacts the rear disc brake anti-squeal shims.

      • Disc brake grease can come out slightly from the area where the rear disc brake anti-squeal shims are installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

    2. A01NDX3

      Install the rear disc brake anti-squeal shims to each of the 2 rear disc brake pads.

  11. INSTALL REAR DISC BRAKE PAD


    1. A01NGIZ

      Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

  12. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01NG90E01
      Text in Illustration
      *1 Hold
      *2 Turn

      Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

      Torque:
      27 N*m  { 270 kgf*cm, 20 ft.*lbf }

  13. CONNECT REAR FLEXIBLE HOSE


    1. A01NDH6

      Connect the rear flexible hose to the rear disc brake cylinder assembly with the union bolt and a new gasket.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  14. BLEED BRAKE LINE


    1. Bleed brake line.


      1. A01NHJO

        Remove the brake master cylinder reservoir filler cap assembly.

      2. Add brake fluid into the reservoir between MAX and MIN level on the brake fluid reservoir.

        Brake fluid
        SAE J1703 or FMVSS No. 116 DOT3

      3. Connect the intelligent tester to the DLC3 and turn the power switch on (IG).

      4. Turn the intelligent tester on and enter the following menus: Chassis / ABS/VSC/TRC / Utility / Air Bleeding.

      5. Select the "Usual air bleeding / All Line" and bleed brake line according to the intelligent tester display.

      6. After air bleeding, tighten each bleeder plug.

        Torque:
        front bleeder plug
        8.3 N*m  { 85 kgf*cm, 73 in.*lbf }
        rear bleeder plug
        11 N*m  { 110 kgf*cm, 8 ft.*lbf }

    2. Clear the DTCs Click here.

    3. Turn the intelligent tester off and turn the power switch off.

    4. Inspect for brake fluid leaks.

    5. Adjust the brake fluid level in the reservoir Click here.

  15. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for LHD)


    1. Remove the No. 1 instrument panel under cover sub-assembly Click here.

    2. Completely release the parking brake pedal.

    3. A01NF8OE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    4. Remove the rear wheels.

    5. Temporarily install the hub nuts to the hub bolts.

      Tech Tips

      Securely install the hub nuts to the rear disc.

    6. Remove the parking brake shoe adjusting hole plug.

    7. A01NCOWE04
      Text in Illustration
      *1 Expand
      *2 Contract

      Turn the shoe adjuster and expand the shoe until the disc locks.

    8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Returns 8 notches.

    9. Check that there is no brake drag against the shoe.

    10. Install the parking brake shoe adjusting hole plug.

    11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)
    12. A01NF8OE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    14. Check that there is no brake drag against the shoe.

    15. Remove the hub nuts from the hub bolts.

    16. Install the rear wheels.

      Torque:
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

    17. Install the No. 1 instrument panel under cover sub-assembly Click here.

  16. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for RHD)


    1. Remove the No. 1 instrument panel under cover sub-assembly Click here.

    2. Completely release the parking brake pedal.

    3. A01NH7FE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    4. Remove the rear wheels.

    5. Temporarily install the hub nuts to the hub bolts.

      Tech Tips

      Securely install the hub nuts to the rear disc.

    6. Remove the shoe adjusting hole plug.

    7. A01NCOWE04
      Text in Illustration
      *1 Expand
      *2 Contract

      Turn the shoe adjuster and expand the shoe until the disc locks.

    8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Returns 8 notches.

    9. Check that there is no brake drag against the shoe.

    10. Install the shoe adjusting hole plug.

    11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)
    12. A01NH7FE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    14. Check that there is no brake drag against the shoe.

    15. Remove the hub nuts from the hub bolts.

    16. Install the rear wheels.

      Torque:
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

    17. Install the No. 1 instrument panel under cover sub-assembly Click here.

  17. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }