BRAKE MASTER CYLINDER (for LHD) REASSEMBLY


  1. INSTALL MASTER CYLINDER PUSH ROD CLEVIS


    1. A01NETR

      Temporarily install the lock nut and master cylinder push rod clevis to the brake master cylinder sub-assembly.

      Tech Tips

      Completely install the lock nut and master cylinder push rod clevis when adjusting the brake pedal height.

  2. INSTALL MASTER CYLINDER RESERVOIR GROMMET


    1. Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.

    2. Install the 2 master cylinder reservoir grommets to the brake master cylinder union.

  3. INSTALL BRAKE MASTER CYLINDER UNION


    1. A01NHRT

      Install the brake master cylinder union to the brake master cylinder sub-assembly with the screw.

      Torque:
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }

  4. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY


    1. A01NCPI

      Install the brake stroke simulator cylinder sub-assembly to the brake stroke simulator bracket with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Engage the clamp to install the connector.

  5. INSTALL BRAKE MASTER CYLINDER BRACKET


    1. Install a new brake master cylinder gasket to the brake master cylinder bracket.

    2. Install the brake master cylinder bracket to the brake stroke simulator cylinder with bracket.

  6. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. Install a new brake master cylinder gasket to the brake master cylinder sub-assembly.

    2. A01NEMT

      Install the brake master cylinder sub-assembly to the brake master cylinder bracket with the 2 nuts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  7. INSTALL BRAKE STROKE SIMULATOR TUBE


    1. A01ND0U

      Using a union nut wrench, tighten the 2 union nuts to install the brake stroke simulator tube to the brake master with simulator cylinder assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.