BRAKE PEDAL (for RHD) INSTALLATION


  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. A01NHYX

      Install the brake pedal support assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    2. A01NGX4

      Engage the clamp.

    3. A01NEB7

      Install the brake pedal support assembly to the instrument panel reinforcement with the 2 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  2. CONNECT MASTER CYLINDER PUSH ROD CLEVIS


    1. A01NCWHE01

      Apply lithium soap base glycol grease to the push rod pin.

    2. Connect the master cylinder push rod clevis to the brake pedal with the push rod pin, and install a new clip as shown in the illustration.

  3. INSTALL BRAKE PEDAL RETURN SPRING


    1. A01NFGS

      Install the brake pedal return spring between the brake pedal support sub-assembly and push rod pin.

  4. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    Do not drop the sensor. If the sensor has been dropped, replace the brake pedal stroke sensor with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the sensor lever set pin before installing the brake pedal stroke sensor with the bolts.


      1. A01NDFRE02
        Text in Illustration
        *1 Lever
        *2 Groove

        Install a new sensor with the 2 bolts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Engage the sensor lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the sensor.

        • Check that the tip of the sensor lever is protruding from the brake pedal groove.

      2. Firmly depress the brake pedal and break the sensor lever set pin.

      3. Remove the broken lever set pin.

      4. A01NDNN

        Connect the sensor connector.

    2. When reusing the brake pedal stroke sensor assembly:


      1. A01NF0RE03
        Text in Illustration
        *1 Lever
        *2 Groove

        Temporarily install the sensor with the 2 bolts.

        Note


        • Engage the sensor lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the sensor.

  5. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. A01NHJYE01
      Text in Illustration
      *1 Lock Nut

      Temporarily install the stop light switch assembly with the stop light switch lock nut.

    2. A01NF69E02
      Text in Illustration
      *1 Cushion
      *2 Stop Light Switch Lock Nut
      *3 Stop Light Switch

      Turn the stop light switch assembly so that the clearance between the nut end and stop light switch cushion is between A.

      Standard Clearance
      Area Measurement
      A 0.5 to 2.4 mm (0.0197 to 0.0945 in.)

    3. Tighten the stop light switch lock nut.

      Torque:
      17 N*m  { 170 kgf*cm, 12 ft.*lbf }
    4. A01NHDH

      Connect the connector.

  6. INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY


    1. A01NHNR

      Engage the guide and claw to install the No. 4 air duct sub-assembly.

      Note

      Do not damage the claw or guide.

  7. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY


    1. Check that the power switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01NDDE

      Engage the claw to connect the hood lock control cable to the driver side knee airbag assembly.

    4. Connect the airbag connector to the driver side knee airbag assembly.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    5. A01NHD8

      Temporarily install the driver side knee airbag assembly with the 2 claws and 2 hooks.

    6. Install the driver side knee airbag assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Confirm that the driver side knee airbag assembly is installed securely without any excessive gaps and is not protruding outward.

  8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    1. Connect each connector.

    2. A01NG78

      Engage the 8 clips and 2 guides.

    3. Install the lower instrument panel finish panel sub-assembly with the 2 screws <D>.

    4. A01NE1K

      Engage the 2 claws to close the cover as shown in the illustration.

  9. INSTALL NO. 1 SWITCH HOLE BASE


    1. Connect each connector.

    2. A01NFF7

      Engage the 4 claws and 2 guides to install the No. 1 switch hole base.

  10. INSTALL INSTRUMENT PANEL GARNISH RH (w/o Airbag Cut Off Switch)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  11. INSTALL INSTRUMENT PANEL GARNISH RH (w/ Airbag Cut Off Switch)


    1. Connect the connector.

    2. A01NGEE

      Engage the 6 clips to install the instrument panel garnish RH.

  12. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. Engage each clamp.

    2. Connect each connector.

    3. A01NHAW

      Engage the claw and 2 guides.

    4. A01NF7E

      Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  13. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  14. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  16. INSTALL REAR DECK FLOOR BOX


    1. A01NDSY

      Install the rear deck floor box with the 3 clips.

  17. INSPECT AND ADJUST BRAKE PEDAL

    Tech Tips

    Click here

  18. PERFORM LINEAR VALVE OFFSET LEARNING

    Tech Tips

    Click here

  19. INSPECT SRS WARNING LIGHT

    Tech Tips

    Click here

  20. INSPECT SUSPENSION CONTROL SYSTEM (w/ Air Suspension)

    Tech Tips

    Click here