ГЕНЕРАТОР ПОВТОРНАЯ СБОРКА


  1. INSTALL GENERATOR DRIVE END FRAME BEARING


    1. A011ALZE01

      Using SST and a press, press in a new generator drive end frame bearing.

      SST
      09950-60010   ( 09951-00480 )
      09950-70010   ( 09951-07100 )
    2. A011BQOE04
      Text in Illustration
      *1 Tab
      *2 Cutout

      Fit the tabs of the retainer plate into the cutouts on the drive end frame to install the retainer plate.

    3. Install the 4 screws.

      Torque:
      2.3 N*m  { 23 kgf*cm, 20 in.*lbf }

  2. INSTALL GENERATOR ROTOR ASSEMBLY


    1. Place the drive end frame on the clutch pulley.

    2. A01172Y

      Install the generator rotor assembly to the drive end frame.

    3. A01182IE01

      Place the generator washer on the generator rotor.

  3. INSTALL GENERATOR COIL ASSEMBLY


    1. A011BMXE02
      Text in Illustration
      *1 21 mm Socket Wrench

      Using a 21 mm socket wrench and press, slowly press in the generator coil assembly.

    2. Install the 4 bolts.

      Torque:
      5.8 N*m  { 59 kgf*cm, 51 in.*lbf }

  4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


    1. A011734E10
      Text in Illustration
      *1 Pin (φ1.0 mm)

      While pushing the 2 brushes into the generator brush holder assembly, insert a φ1.0 mm (0.0394 in.) pin into the brush holder hole.

    2. A0118YC

      Install the brush holder assembly to the generator coil with the 2 screws.

      Torque:
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }
    3. A0118P2

      Pull out the pin from the generator brush holder.

  5. INSTALL GENERATOR TERMINAL INSULATOR


    1. A011AGE

      Install the terminal insulator to the generator coil.

      Note

      Pay attention to the installation direction of the terminal insulator as shown in the illustration.

  6. INSTALL GENERATOR REAR END COVER


    1. A0118F9

      Install the generator rear end cover to the generator coil with the 3 nuts.

      Torque:
      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }

  7. INSTALL GENERATOR CLUTCH PULLEY


    1. Temporarily install the clutch pulley onto the rotor shaft.

    2. Clamp the generator housing stay in a vise.

    3. A0117H5E02

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    4. A011844E01
      Text in Illustration
      *1 Rotor Shaft

      Place the rotor shaft end into SST (A).

    5. A011ASZE01
      Text in Illustration
      *1 Clutch Pulley

      Fit SST (B) to the clutch pulley.

    6. A0117MCE01
      Text in Illustration
      *1 Turn
      *2 Hold

      Tighten the pulley by turning SST (B) in the direction shown in the illustration.

      Torque:
      without SST
      111 N*m  { 1127 kgf*cm, 82 ft.*lbf }
      with SST
      84 N*m  { 857 kgf*cm, 62 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 318 mm (12.52 in.).

      • This torque value is effective when SST 100 mm (5.12 in.) is parallel to the torque wrench.

    7. Remove SST from the generator.

    8. Check that the clutch pulley rotates smoothly.

  8. INSTALL GENERATOR PULLEY CAP


    1. Install a new generator pulley cap to the clutch pulley.