СТАРТЕР (для моделей мощностью 2,0 кВт) ПОВТОРНАЯ СБОРКА


  1. INSTALL STARTER PLANETARY GEAR


    1. A011BFYE08
      Text in Illustration
      *1 High-temperature grease

      Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft.

    2. Install the 3 planetary gears.

  2. INSTALL STARTER ARMATURE PLATE


    1. A011BIRE03
      Text in Illustration
      *1 Tab
      *2 Projection

      Insert the starter armature plate to the starter center bearing clutch.

    2. Check that the tab of the starter armature plate fits over the projection of the starter center bearing clutch sub-assembly.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. A0119K8

      Install the starter armature to the starter yoke.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A0117J8E01
      Text in Illustration
      *1 Tab
      *2 Cutout

      Align the tab of the starter center bearing clutch with the cutout of the starter yoke, and install the starter yoke.

  5. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. Install the starter brush holder assembly.

    2. A011B9O

      Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.

    3. Connect the 4 brushes.

  6. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A0117S0

      Align the starter commutator end frame rubber with the groove.

    2. A0117DS

      Install the starter commutator end frame with the 2 screws.

      Torque:
      3.8 N*m  { 39 kgf*cm, 33 in.*lbf }

  7. INSTALL STARTER DRIVE HOUSING ASSEMBLY


    1. A011BVIE01
      Text in Illustration
      *1 High-temperature grease

      Apply high-temperature grease to the starter pinion drive lever which is in contact with the starter pivot part of the starter pinion drive lever.

    2. A0118PC

      Install the starter pinion drive lever to the starter center bearing clutch.

    3. A011BPW

      Align the claw of the starter center bearing clutch with the groove inside the starter drive housing, and install the starter center bearing clutch to the starter drive housing.

    4. A011845

      Using long "TORX" socket wrench T30, install the starter drive housing with the 2 through bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A0118AGE01

      Apply high-temperature grease to the hook.

    2. Connect the plunger hook to the starter pinion drive lever.

      Text in Illustration
      *1 Plunger Hook
      *2 Starter Pinion Drive Lever
      *3 High-temperature grease
    3. A01194R

      Install the magnet starter switch with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    4. A0119I4

      Connect the lead wire to the terminal with the nut.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  9. INSTALL STARTER TERMINAL


    1. A0119Q5

      Install the starter terminal with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7.4 ft.*lbf }

    2. Close the terminal cap.