СТАРТЕР (для моделей мощностью 1,6 кВт) ПОВТОРНАЯ СБОРКА


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A011738E01
      Text in Illustration
      *1 High-temperature grease

      Apply high-temperature grease to the starter pinion drive lever which is in contact with the starter pivot part of the starter pinion drive lever.

    2. A0118VTE01
      Text in Illustration
      *1 Starter Pinion Drive Lever
      *2 Starter Center Bearing Clutch Sub-Assembly

      Install the starter pinion drive lever into the starter center bearing clutch.

    3. Install the starter center bearing clutch together with the starter pinion drive lever into the starter drive housing assembly.

    4. A011BLP

      Install the rubber seal to the starter drive housing.

  2. INSTALL STARTER PLANETARY GEAR


    1. A01172VE01
      Text in Illustration
      *1 High-temperature grease

      Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft.

    2. Install the 3 planetary gears.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. A0117DD

      Install the starter armature to the starter yoke assembly.

  4. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A01189Q

      Push out the 4 brushes from the brush holder so that they are held in place by the springs, as shown in the illustration.

    2. A011BNR

      Install the brush holder to the starter armature and push in the 4 brushes, as shown in the illustration.

    3. A01177AE01
      Text in Illustration
      *1 Grommet
      *2 Plate (Positive Side)
      *3 Ground Plate (Negative Side)

      Insert the grommet between the ground plate and plate.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A0117UT

      Fit the clamp of the brush holder into the starter commutator end frame.

    2. A01194S

      Install the starter commutator end frame with the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  6. INSTALL STARTER ARMATURE PLATE


    1. Install the starter armature plate onto the starter yoke.

    2. Install the starter plate so that the cutout is positioned between the tabs.

      A01191PE01
      Text in Illustration
      *1 Tab *2 Cutout

  7. INSTALL STARTER YOKE ASSEMBLY


    1. A011BXPE01
      Text in Illustration
      *1 Tab
      *2 Cutout
      *3 Rubber Seal

      Align the tab of the starter yoke with the cutout located on the starter drive housing assembly.

    2. A011AZI

      Using "TORX" socket wrench T25, install the starter yoke assembly with the 2 through bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A0117E2E01

      Apply high-temperature grease to the hook.

    2. Connect the plunger hook to the starter pinion drive lever.

      Text in Illustration
      *1 Plunger Hook
      *2 Starter Pinion Drive Lever
      *3 High-temperature grease
    3. A011BVK

      Install the magnet starter switch with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    4. A0117AK

      Connect the lead wire to the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7.4 ft.*lbf }

  9. INSTALL STARTER TERMINAL


    1. A0119Q5

      Install the starter terminal with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7.4 ft.*lbf }

    2. Close the terminal cap.