СТАРТЕР (для моделей мощностью 0,8 кВт) ПОВТОРНАЯ СБОРКА


  1. INSTALL DUST STARTER PROTECTOR


    1. Install the dust starter protector to the starter commutator end frame.

  2. INSTALL STARTER HOUSING BEARING

    A011BDWE01

    1. Using SST and a press, insert a new bearing into the drive housing.

      SST
      09820-36010
      Standard length
      0.5 to 1.5 mm (from the end of the housing)

  3. INSTALL BEARING

    A01190PE01

    1. Using SST and a press, insert a new bearing into the end of the commutator end frame.

      SST
      09221-25026   ( 09221-00160 )
      Standard length
      0 mm (from the end of the frame)

    2. Install the clutch and pinion stop nut (inner) onto the armature.

  4. INSTALL STARTER CLUTCH SUB-ASSEMBLY


    1. Apply high temperature grease to the clutch bushing, spline and pinion stop nut (inner).

    2. A011AEM

      Install the clutch and pinion stop nut (inner) onto the armature.

    3. Apply high temperature grease onto the new snap ring and install it onto the armature groove.

    4. A011A5J

      Compress the snap ring using a vise.

    5. A01181X

      While holding the clutch by hand, slightly tap the armature shaft tip with a plastic faced hammer until the pinion stop nut (inner) fits over the snap ring.

    6. Install the pinion stop nut (outer).

  5. INSTALL STARTER ARMATURE ASSEMBLY


    1. Clamp the armature shaft in a visa.

      Note

      Do not clamp the vise too tightly.

    2. Install the armature onto the starter yoke.

  6. INSTALL STARTER BRUSH SPRING

    A011BR9

    1. Install the 4 starter brush springs and the starter brush holder.

      Note

      Do not allow the brush springs to fly off.

  7. INSTALL STARTER PLATE

    A01181S

    1. Install the starter plate.

  8. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

    A011BQW

    1. Install the starter commutator end frame.

  9. INSTALL STARTER YOKE ASSEMBLY


    1. A0117SME02
      Text in Illustration
      *1 High Temperature Grease

      Apply high temperature grease to the contact surfaces between the pinion drive lever and the housing, clutch, and plunger.

    2. A011AFW

      Install the yoke and pinion drive lever onto the housing with the 2 through bolts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

  10. INSTALL MAGNET STARTER SWITCH ASSEMBLY

    A011B9DE04

    1. Apply high temperature grease onto the magnet starter switch plunger.

      Text in Illustration
      *1 Apply High Temperature Grease
      *2 Plunger Hook
      *3 Pinion Drive Lever

    2. Place the plunger hook in place on the pinion drive lever, and then install the magnet starter switch.

    3. A0117HA

      Install the 2 nuts.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }
    4. A0119NF

      Install the lead wire onto the magnet switch terminal with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }