ВЫПУСКНОЙ КОЛЛЕКТОР УСТАНОВКА


  1. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    1. A0118JQ

      Install the No. 1 manifold converter insulator with the 3 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  2. INSTALL EXHAUST MANIFOLD


    1. A0117KAE01

      Place the 2 new gaskets and install the exhaust manifold, tightening the nuts and bolts in the sequence shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

  3. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A0119K7E01

      Install the No. 1 exhaust manifold heat insulator, tightening the nuts and bolts in the sequence shown in the illustration.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  4. INSTALL AIR FUEL RATIO SENSOR


    1. A011AFUE01

      Using SST, install the air fuel ratio sensor to the exhaust manifold.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.) Click here.

      • This torque value is effective when SST is parallel to the torque wrench.

    2. Install the wire harness clamp and connect the air fuel ratio sensor connector.

  5. INSTALL MANIFOLD STAY


    1. A0117BI

      After temporarily tightening the manifold stay until the nut is firm against the exhaust manifold, fully tighten the manifold stay to the block with the 2 bolts and then fully tighten the nut on the exhaust manifold side.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A0117GP

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum Length
      Item Length
      Front 41.5 mm (1.634 in.)

      Tech Tips

      If the length is not as specified, replace the compression spring.

    2. A01175HE01

      Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold.

      Note


      • Install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket by dropping it, etc.

      • Do not damage the outer surface of the gasket.

      • Do not push in the gasket with the exhaust pipe when connecting it.

      • After the installation, check that the gaps between the flanges of the exhaust manifold and front exhaust pipe assembly are consistent front-to-rear and left-to-right.

    3. A011B7Y

      Install the front exhaust pipe assembly to the exhaust manifold with the 2 bolts and the 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    4. A0117GP

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum Length
      Item Length
      Rear 38.5 mm (1.594 in.)

      Tech Tips

      If the length is not as specified, replace the compression spring.

    5. A01175HE01

      Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold.

      Note


      • Install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket by dropping it, etc.

      • Do not damage the outer surface of the gasket.

      • Do not push in the gasket with the exhaust pipe when connecting it.

      • After the installation, check that the gaps between the flanges of the front exhaust pipe assembly and tail exhaust pipe assembly are consistent front-to-rear and left-to-right.

    6. A011AN5

      Install the front exhaust pipe assembly to the tail exhaust pipe assembly with the 2 bolts and the 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    7. A0117SZ

      Connect the oxygen sensor connector and engage the clamp.

  7. INSTALL AIR CLEANER AND HOSE

    A0119MCE01
    Text in Illustration
    *1 Clamp
    *2 Guide

    1. Align the 2 hinges with the case guide, to insert the case into the groove, and engage the 2 clamps to install the air cleaner cap.

    2. Connect the air cleaner hose with the hose clamp.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

      Tech Tips

      Install the clip as shown in the illustration.

    3. Connect the ventilation hose with the clip

      Tech Tips

      Install the clip as shown in the illustration.

  8. INSPECT FOR EXHAUST GAS LEAK