БЛОК ДВИГАТЕЛЯ РАЗБОРКА

CAUTION:


  • Prolonged and repeated contact with engine oil will result in the removal of natural oils from the skin, leading to dryness, irritation and dermatitis, used engine oil contains potentially harmful contaminants which may cause skin cancer.

  • Take precautions when replacing engine oil to minimize the risk of your skin making contract with used engine oil. Wear protective clothing and gloves that cannot be penetrated by oil. Wash skin with soap and water, or use water-less hand cleaner, to remove any used engine oil thoroughly. Do not use gasoline, thinner, or solvents.

  • Dispose of used oil and used oil filters at designated disposal sites in order to preserve the environment.


  1. REMOVE ENGINE HANGERS

    A0118QB

    1. Remove the 2 bolts and the 2 engine hangers.

  2. REMOVE SPARK PLUG

    A011BON

    1. Remove the 3 spark plugs.

  3. REMOVE CAMSHAFT POSITION SENSOR

    A011B2L

    1. Remove the bolt and the camshaft position sensor.

  4. REMOVE ENGINE COOLANT TEMPERATURE SENSOR

    A0117STE01
    Text in Illustration
    *1 19 mm Deep Socket Wrench

    1. Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor.

  5. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

    A011ATM

    1. Remove the bolt and the camshaft timing oil control valve.

  6. REMOVE CRANKSHAFT POSITION SENSOR

    A0117SE

    1. Remove the bolt and the crankshaft position sensor.

  7. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY

    A0118FGE01
    Text in Illustration
    *1 24 mm Deep Socket Wrench

    1. Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.

  8. REMOVE KNOCK CONTROL SENSOR


    1. A011A0R

      Remove the bolt and the knock control sensor.

  9. REMOVE OIL CONTROL VALVE FILTER


    1. A0116XEE01
      Text in Illustration
      *1 8 mm Socket Hexagon Wrench

      Using a 8 mm socket hexagon wrench, remove the head taper screw plug.

    2. A011BTEE01
      Text in Illustration
      *1 Oil Control Valve Filter
      *2 Gasket
      *3 Head Taper Screw Plug

      Remove the oil control valve filter and gasket.

  10. REMOVE OIL FILLER CAP SUB-ASSEMBLY

    A01171C

    1. Remove the oil filler cap.

    2. A011B98

      Using a screwdriver, remove the gasket from the oil filler cap.

  11. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    A011B65

    1. Remove the 16 bolts and the cylinder head cover sub-assembly.

    2. A011AK5

      Remove the gasket from the cylinder head cover sub-assembly.

  12. REMOVE VENTILATION VALVE SUB-ASSEMBLY

    A011BPQE01
    Text in Illustration
    *1 Grommet
    *2 Ventilation Valve Sub-Assembly

    1. Remove the ventilation valve.

    2. Remove the grommet.

  13. REMOVE OIL PAN DRAIN PLUG


    1. A011B26

      Remove the drain plug.

    2. Remove the gasket.

  14. REMOVE OIL FILTER BRACKET STAY


    1. A01196P

      Remove the 2 bolts and the oil filter bracket stay.

  15. REMOVE OIL PAN SUB-ASSEMBLY


    1. A0117X7

      Remove the 12 bolts and 3 nuts.

    2. A01192DE01
      Text in Illustration
      *1 Oil Pan Seal Cutter

      Using an oil pan seal cutter, remove the oil pan.

      Note

      Be careful not to damage the contact surfaces of the oil pan.

  16. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. A0118OY

      Remove the 2 bolts and the oil strainer.

    2. A0118U4

      Remove the gasket.

  17. REMOVE WATER VALVE


    1. A011AX7

      Remove the 2 bolts and the water valve.

    2. Remove the gasket.

  18. REMOVE NO. 1 WATER BY-PASS PIPE

    A011BAV

    1. Remove the bolt, the 2 nuts, and the No. 1 water by-pass pipe from the cylinder head and cylinder block.

    2. A011A3L

      Remove the gasket from the cylinder head.

    3. A0119TB

      Remove the gasket from the No. 1 water by-pass pipe.

  19. REMOVE WATER INLET

    A0119Y1

    1. Remove the 2 nuts and the water inlet.

  20. REMOVE WATER PUMP ASSEMBLY

    A0117OX

    1. Remove the 5 bolts and the water pump assembly.

    2. A0119DF

      Remove the gasket.

  21. REMOVE OIL FILTER SUB-ASSEMBLY

    A011BAJE01

    1. Using SST, remove the oil filter.

      SST
      09228-06501

  22. REMOVE OIL FILTER BRACKET

    A0119ZE

    1. Remove the 2 bolts and the oil filter bracket.

    2. A0119NJ

      Remove the gasket.

  23. REMOVE TIMING GEAR COVER TIGHT PLUG

    A0118F3E01
    Text in Illustration
    *1 8 mm Socket Hexagon Wrench

    1. Using an 8 mm socket hexagon wrench, remove the timing gear cover tight plug.

  24. SET NO. 1 CYLINDER TO TDC/COMPRESSION

    A01194PE01

    1. Turn the crankshaft pulley clockwise to align the timing mark on the pulley with the timing pointer of the timing chain cover.

      Text in Illustration
      *1 Timing Mark
      *2 Timing Pointer
    2. A0117I7E01

      Make sure that the timing mark of the camshaft sprocket is at the top.

  25. REMOVE CRANKSHAFT PULLEY

    A011A50E01

    1. Using SST, hold the pulley in place and loosen the pulley bolt.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A0119YME01

      Using SST, remove the crankshaft pulley and pulley bolt.

      SST
      09950-40011   ( 09951-04010, 09953-04030, 09958-04011, 09955-04011, 09954-04010, 09952-04010 )

  26. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY


    1. A011BA2

      Remove the 12 bolts.

    2. A011AE9E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, remove the timing chain cover by prying between the timing cover and cylinder head or cylinder block.

      Note

      Do not damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.

    3. A0118RK

      Remove the 2 stud bolts.

  27. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL

    A0117C3E01
    Text in Illustration
    *1 Protective Tape

    1. Using a screwdriver with its tip wrapped in protective tape, pry out the oil seal.

  28. REMOVE VENTILATION CASE SUB-ASSEMBLY


    1. A01191S

      Remove the 3 bolts and the ventilation case sub-assembly.

  29. REMOVE OIL PUMP GASKET

    A0117HO

    1. Remove the oil pump gasket.

  30. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

    A0117DQE01

    1. Turn the stopper plate of the chain tensioner clockwise and push in the plunger with the lock released.

      Text in Illustration
      *1 Stopper Plate
    2. A0117K6E01
      Text in Illustration
      *1 Hexagon Wrench
      *2 Stopper Plate

      Insert a hexagon wrench into the hole in the stopper plate to lock with the plunger pushed in.

    3. A01182Y

      Remove the 2 bolts and the timing chain tensioner.

  31. REMOVE TIMING CHAIN TENSION ARM

    A01177I

    1. Remove the bolt and the chain tensioner arm.

  32. REMOVE CHAIN SUB-ASSEMBLY

  33. REMOVE TIMING CHAIN GUIDE

    A0116WX

    1. Remove the 2 bolts and the timing chain guide.

  34. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET

    A0117G3

    1. Remove the crankshaft timing chain gear or sprocket from the crankshaft.

  35. REMOVE CRANKSHAFT STRAIGHT PIN

    A0118TH

    1. Remove the crankshaft straight pin from the crankshaft.

  36. REMOVE CAMSHAFT TIMING SPROCKET ASSEMBLY


    1. A011BJ3E01

      Slightly turn the crankshaft clockwise.

      Note

      Do not allow the lifted valve and piston to come into the contact with each other when removing the camshaft.

    2. A011B5AE01

      Remove the bolt from the sprocket while holding the hexagonal portion of the camshaft.

    3. Remove the camshaft timing sprocket from the camshaft.

  37. REMOVE CAMSHAFT TIMING GEAR OR SPROCKET

    A011BF2E01

    1. Remove the bolt from the gear while holding the hexagonal portion of the No. 2 camshaft.

    2. Remove the camshaft timing gear from No. 2 camshaft.

  38. REMOVE CAMSHAFTS

    A011872E01

    1. Remove the 15 bolts in the order shown in the illustration.

    2. Remove the No. 1 camshaft bearing cap and No. 2 camshaft bearing caps.

    3. A01185V

      Remove the 2 camshafts.

  39. REMOVE ENGINE REAR OIL SEAL RETAINER

    A0117BZ

    1. Remove the 4 bolts, and remove the oil seal retainer.

    2. A0117A6

      Remove the stud bolt.

  40. REMOVE ENGINE REAR OIL SEAL

    A011B5ME01
    Text in Illustration
    *1 Protective Tape

    1. Using a screwdriver with its tip wrapped in protective tape, pry out the oil seal.

  41. REMOVE VALVE LIFTER

    A01189S

    1. Remove the 12 valve lifters.

      Note


      • Record the inscribed mark on the valve lifters for each valve after removing them.

      • Arrange the valve lifters for each cylinder in order.

  42. REMOVE CYLINDER HEAD SUB-ASSEMBLY

    A01186HE02

    1. Using several steps, uniformly loosen and remove the 8 cylinder head bolts and 8 plate washers with an 8 mm bi-hexagon wrench in the sequence shown in the illustration.

      Note


      • Head warpage or cracking could result from removing the bolts in the wrong order.

      • Do not drop the washers into the cylinder head.

    2. Remove the cylinder head from the cylinder block.

  43. REMOVE CYLINDER HEAD GASKET

    A011A1Z

    1. Remove the cylinder head gasket.