REMOVE GENERATOR ASSEMBLY
Remove the terminal cap.
Disconnect the connector and 2 harness clamps.
Remove the nut and terminal B.
Remove the 2 bolts and 2 brackets.
Remove the 2 bolts and fan belt adjusting bar.
Remove the bolt and generator assembly.
REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY
Separate the 2 water by-pass hoses from the hose clamp.
Disconnect the 2 water by-pass hoses.
Disconnect the throttle with motor body assembly connector.
Remove the 3 bolts, the nut and the throttle with motor body assembly.
Remove the gasket from the intake manifold.
REMOVE INTAKE MANIFOLD
Disconnect the 2 connectors and 4 harness clamps from the intake manifold.
Disconnect the vacuum hose and ventilation hose and remove the 2 bolts from the intake manifold.
Remove the 2 bolts, 2 nuts and the intake manifold.
Remove the gasket from the intake manifold.
REMOVE NO. 1 INTAKE MANIFOLD INSULATOR
Remove the nut, the 2 bolts and the intake manifold insulator.
Remove the gasket from the cylinder head.
REMOVE EGR VALVE ASSEMBLY
Disconnect the EGR valve connector.
Separate the water by-pass hose.
Rotate the EGR valve to avoid contact with the delivery pipe, and remove the EGR valve.
Remove the gasket.
REMOVE FUEL DELIVERY PIPE
Disconnect the 3 connectors and disengage the 3 harness clamps.
Disconnect the 3 fuel injector connectors.
Remove the 2 bolts and fuel delivery pipe together with the 3 fuel injectors.
Note
Do not drop the fuel injectors when removing the delivery pipe.
REMOVE FUEL PIPE INSULATOR
Remove the 2 fuel pipe insulators from the fuel delivery pipe.
REMOVE FUEL INJECTOR ASSEMBLY
Remove the 3 fuel injectors from the fuel delivery pipe.
REMOVE INJECTOR VIBRATION INSULATOR
Remove the 3 injector vibration insulators from the cylinder head.
REMOVE WATER BY-PASS HOSE ASSEMBLY
Loosen the 2 clips and remove the water by-pass hose assembly.
REMOVE NO. 1 RADIATOR HOSE
Loosen the 2 clips and remove the No. 1 radiator hose.
REMOVE NO. 1 IGNITION COIL
Disconnect the 3 No. 1 ignition coil connectors.
Remove the 3 bolts and the 3 No. 1 ignition coils.
REMOVE NO. 2 RADIATOR HOSE
Loosen the clip and remove the No. 2 radiator hose.
REMOVE VACUUM SWITCHING VALVE ASSEMBLY
Disconnect the vacuum switching valve assembly connector.
Remove the bolt and the vacuum switching valve assembly.
REMOVE ENGINE WIRE
Disconnect all the connectors and disengage the harness clamps.
Remove the 4 bolts and the engine wire.
REMOVE IDLER PULLEY
Remove the 3 bolts and the idler pulley.
REMOVE OIL LEVEL DIPSTICK SUB-ASSEMBLY
REMOVE OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY
Remove the bolt and the oil level dipstick guide sub-assembly.
Remove the O-ring from the oil level dipstick guide sub-assembly.
REMOVE NO. 2 VENTILATION HOSE
Loosen the clip and remove the No.2 ventilation hose.
REMOVE WATER FILLER ASSEMBLY
Remove the bolt and the water filler assembly.
REMOVE WIRE HARNESS CLAMP BRACKET
Remove the bolt and the wiring harness clamp bracket.
REMOVE DRIVE SHAFT BEARING BRACKET
Remove the 2 bolts and the drive shaft bearing bracket.