ЗАЗОР В ПРИВОДЕ КЛАПАНОВ РЕГУЛИРОВКА


  1. REMOVE NO. 3 ENGINE UNDER COVER

    A0118DM

    1. Remove the 3 clips and the No. 3 engine under cover.

  2. REMOVE NO. 1 ENGINE COVER

    A0118W1

    1. Remove the 2 bolts, nut and the No. 1 engine cover.

  3. REMOVE INTAKE MANIFOLD


    1. Remove the intake manifold Click here.

  4. REMOVE NO. 1 IGNITION COIL

    A011ANA

    1. Disconnect the 3 No. 1 ignition coil connectors.

    2. Remove the 3 bolts and the 3 No. 1 ignition coils.

  5. REMOVE RADIATOR RESERVOIR TANK HOSE

    A0119XR

    1. Separate the radiator reservoir tank hose from the hose clamp.

    2. Loosen the clip and disconnect the radiator reservoir tank hose.

  6. REMOVE WATER FILLER ASSEMBLY

    A01175Q

    1. Loosen the 2 clips and disconnect the No. 1 radiator hose and No. 3 radiator hose.

    2. Remove the bolt and the water filler assembly.

  7. REMOVE HARNESS BRACKET

    A011BBI

    1. Remove the bolt and the harness bracket.

  8. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    A0118EX

    1. Disconnect the vacuum hose from the vacuum switching valve.

    2. A0118KT

      Disconnect the vacuum switching valve connector.

    3. Separate the wire harness from the cylinder head cover sub-assembly

    4. A011B65

      Remove the 16 bolts and the cylinder head cover sub-assembly.

    5. A011AK5

      Remove the gasket from the cylinder head cover sub-assembly.

  9. SET NO. 1 CYLINDER TO TDC/COMPRESSION

    A01194PE01
    Text in Illustration
    *1 Timing Mark
    *2 Timing Pointer

    1. Turn the crankshaft pulley clockwise to align the timing mark on the pulley with the timing pointer of the timing chain cover.

    2. Make sure that the timing mark of the camshaft sprocket is at the top.

      Tech Tips

      If the matchmarks do not align, turn the crankshaft clockwise one complete revolution and then check that they align.

  10. INSPECT VALVE CLEARANCE

    A01183KE01
    Text in Illustration
    *1 Intake Side
    *2 Exhaust Side

    1. Check only the valves indicated.


      1. Using a feeler gauge, measure the clearance between the valve lifter and camshaft.

        Valve clearance (Cold)
        Intake side
        0.145 to 0.235 mm (0.00571 to 0.00925 in.)
        Exhaust side
        0.275 to 0.365 mm (0.01083 to 0.01437 in.)

        Tech Tips

        Insert the feeler gauge from the spark plug side (center).

      2. Record any out-of-specification valve clearance measurements. They will be used later to determine the required replacement valve lifters.

    2. Turn the crankshaft 1 revolution (360°).

    3. A01196TE01
      Text in Illustration
      *1 Intake Side
      *2 Exhaust Side

      Check only the valves indicated.


      1. Using a feeler gauge, measure the clearance between the valve lifter and camshaft.

        Valve clearance (Cold)
        Intake side
        0.145 to 0.235 mm (0.00571 to 0.00925 in.)
        Exhaust side
        0.275 to 0.365 mm (0.01083 to 0.01437 in.)

        Tech Tips

        Insert the feeler gauge from the spark plug side (center).

      2. Record any out-of-specification valve clearance measurements. They will be used later to determine the required replacement valve lifters.

  11. ADJUST VALVE CLEARANCE


    1. Remove the No. 1 and No. 2 camshafts Click here.

    2. Remove the valve lifters Click here.

    3. A011AP9

      Using a micrometer, measure the thickness of the removed valve lifters.

    4. Calculate the thickness of a new lifter so that the valve clearance comes within the specified value.

      A Thickness of new lifter
      B Thickness of used lifter
      C Measured valve clearance
      Valve clearance
      Intake A = B + (C - 0.18 mm (0.0071 in.))
      Exhaust A = B + (C - 0.31 mm (0.0122 in.))

      Tech Tips


      • Select a new lifter with a thickness as close to the calculated values as possible.

      • Lifters are available in 29 sizes in increments of 0.020 mm (0.0008 in.), from 5.12 mm (0.2016 in.) to 5.68 mm (0.2236 in.).

      • Refer to the New Lifter Thickness Table on the next 2 pages.

    5. Install the valve lifters Click here.

    6. Install the No. 1 and No. 2 camshafts Click here.

      A011BOCE01
      A011BGGE02

      Tech Tips

      New Lifter Thickness mm (in.)
      Lifter No. Thickness Lifter No. Thickness Lifter No. Thickness
      12 5.12 (0.2016) 32 5.32 (0.2094) 52 5.52 (0.2173)
      14 5.14 (0.2024) 34 5.34 (0.2102) 54 5.54 (0.2181)
      16 5.16 (0.2031) 36 5.36 (0.2110) 56 5.56 (0.2189)
      18 5.18 (0.2039) 38 5.38 (0.2118) 58 5.58 (0.2197)
      20 5.20 (0.2047) 40 5.40 (0.2126) 60 5.60 (0.2205)
      22 5.22 (0.2055) 42 5.42 (0.2134) 62 5.62 (0.2213)
      24 5.24 (0.2063) 44 5.44 (0.2142) 64 5.64 (0.2220)
      26 5.26 (0.2071) 46 5.46 (0.2150) 66 5.66 (0.2228)
      28 5.28 (0.2079) 48 5.48 (0.2157) 68 5.68 (0.2236)
      30 5.30 (0.2087) 50 5.50 (0.2165) - -

  12. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    A011A1E

    1. Clean the cylinder head cover, cylinder head assembly and timing chain cover assembly.

    2. Fit the cylinder head cover gasket into the gasket groove on the cover and onto the center bosses.

    3. A011AO5E01

      Apply a continuous bead of seal packing (diameter: 3 to 4 mm (0.118 to 0.157 in.)) to the contact surface between the cylinder head assembly and timing chain cover assembly, as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
    4. A011B65E01
      Text in Illustration
      *1 Bolt A
      *2 Bolt B

      Tighten the bolts A, and then the bolts B.

      Note

      After tightening all of the bolts, check that the bolts A meet the specified torque.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }

    5. Install the wire harness to the cylinder head cover sub-assembly.

    6. A0118KT

      Connect the vacuum switching valve connector.

    7. A0118EX

      Connect the vacuum hose to the vacuum switching valve.

  13. INSTALL HARNESS BRACKET


    1. Install the harness bracket with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  14. INSTALL WATER FILLER ASSEMBLY


    1. Install the water filler assembly with the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }
    2. A01175Q

      Connect the No. 1 radiator hose and No. 3 radiator hose with the 2 clips.

  15. INSTALL RADIATOR RESERVOIR TANK HOSE

    A01187JE01

    1. Connect the radiator reservoir tank hose with the clip.

      Tech Tips

      Install the clip as shown in the illustration.

  16. INSTALL NO. 1 IGNITION COIL

    A011ANA

    1. Install the 3 No. 1 ignition coils with the 3 bolts.

      Torque:
      9.0 N*m  { 91 kgf*cm, 80 in.*lbf }

    2. Connect the 3 No. 1 ignition coil connectors.

  17. INSTALL INTAKE MANIFOLD


    1. Install intake manifold Click here.

  18. INSTALL NO. 1 ENGINE COVER

    A0118W1E01

    1. Temporarily install the No. 1 engine cover with the 2 bolts and nut.

    2. Fully tighten the 2 bolts and nut in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  19. INSTALL NO. 3 ENGINE UNDER COVER

    A0118DM

    1. Install the No. 3 engine under cover with the 3 clips.

  20. CHECK FOR ENGINE OIL LEAKAGE