AIR CONDITIONING UNIT DISASSEMBLY


  1. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (except Cold Area Specification Vehicles)

    A011BS9E01
    Text in Illustration
    *1 Protective tape

    1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the air duct.

  2. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (except Cold Area Specification Vehicles)

    Tech Tips

    Use the same procedure as for the No. 2 side.

  3. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for Cold Area Specification Vehicles)

    A011BRTE01
    Text in Illustration
    *1 Protective tape

    1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the air duct.

  4. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (for Cold Area Specification Vehicles)

    Tech Tips

    Use the same procedure as for the No. 2 side.

  5. REMOVE BLOWER W/FAN MOTOR SUB-ASSEMBLY

    A011BGU

    1. Remove the 3 screws.

  6. REMOVE QUICK HEATER ASSEMBLY (for Cold Area Specification Vehicles)

    A01173Q

    1. Remove the 2 screws and quick heater.

  7. REMOVE NO. 1 COOLER COVER

    A011A8S

    1. Disengage the 2 claws and remove the cooler cover.

  8. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

    A01191T

    1. Remove the heater radiator unit.

  9. REMOVE COOLER EXPANSION VALVE

    A0118HD

    1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and detach the cooler expansion valve.

    2. Remove the 2 O-rings from the cooler evaporator.

  10. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

    A01188G

    1. Remove the clip and air conditioning amplifier.

  11. REMOVE NO. 1 INSTRUMENT PANEL MOUNTING BRACKET

    A0117NN

    1. Remove the screw and instrument panel mounting bracket.

  12. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    A0118BP

    1. Disconnect the connector.

    2. Remove the 2 screws and air mix damper servo.

  13. REMOVE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    A01190U

    1. Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  14. REMOVE HEATER ACCESSORY ASSEMBLY

    A0118AJ

    1. Remove the screw.

    2. Disengage the 3 claws and remove the heater accessory.

  15. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

    A0117OP

    1. Remove the 2 screws.

    2. Disengage the claw and remove the mode damper servo.

  16. REMOVE AIR CONDITIONING HARNESS ASSEMBLY (for Automatic Air Conditioning System)

    A011ACZ

    1. Disengage the 4 clamps and remove the air conditioning harness.

  17. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    A0116YOE01
    Text in Illustration
    *1 Protective tape

    1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and the 2 guides and remove the air mix damper control cable.

  18. REMOVE AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    A0118TPE01
    Text in Illustration
    *1 Protective tape

    1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the air mix damper control cable.

  19. REMOVE NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    A011BI9E01
    Text in Illustration
    *1 Protective tape

    1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the air mix damper control cable.

  20. REMOVE BLOWER RESISTOR (for Manual Air Conditioning System)

    A0118HE

    1. Remove the 2 screws and the blower resistor.

  21. REMOVE AIR FILTER CASE

    A011920

    1. Disengage the claw and air filter case.

  22. REMOVE CLEAN AIR FILTER

    A0119F3

    1. Remove the clean air filter.

  23. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

    A0117HT

    1. Disengage the 3 clamps, and remove the cooler evaporator.

    2. A0119P0E01
      Text in Illustration
      *1 Cut

      Using a knife, cut off the protector, as shown in the illustration.

    3. A0118UE

      Disengage the 10 claws and remove the heater case (lower case).

    4. A011B82

      Disengage the 2 claws and remove the heater case (pipe cover).

    5. A0119A8

      Remove the cooler evaporator with cooler thermistor.

    6. Remove the 2 O-rings from the cooler evaporator.

  24. REMOVE NO. 1 COOLER THERMISTOR

    A011AQ4

    1. Remove the front evaporator temperature sensor from the cooler evaporator.