COMPRESSOR (for 1ND-TV) REASSEMBLY


  1. INSTALL MAGNET CLUTCH ASSEMBLY

    A0118TK

    1. Install the magnet clutch stator with the parts shown in the illustration aligned.

    2. A0119N3

      Using a snap ring expander, install a new snap ring with the chamfered side facing up.

    3. Connect the connector.

    4. Connect the ground wire with the screw.

    5. A01179H

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.

      Note

      Do not damage the seal cover of the bearing when installing the snap ring.

    6. Install the compressor washer(s) and magnet clutch hub.

      Note

      Do not change the combination of the compressor washer(s) used before disassembly.

    7. A0119LKE01

      Using SST, hold the magnet clutch hub and install the bolt.

      SST
      09985-00040
      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

  2. INSPECT MAGNET CLUTCH CLEARANCE

    A0119QB

    1. Clamp the cooler compressor in a vise.

    2. Set a dial indicator to the magnet clutch hub.

    3. Connect the battery positive lead to terminal 3 of the magnet clutch connector and the negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

      Standard clearance
      0.25 to 0.50 mm (0.010 to 0.020 in.)

      If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using compressor washers to obtain the standard clearance.

      Compressor washer thickness
      0.1 mm (0.004 in.)
      0.3 mm (0.012 in.)
      0.5 mm (0.020 in.)

      Note

      Adjustment should be performed with 3 or fewer magnet clutch washers.

    4. Remove the cooler compressor from the vise.