FRONT DOOR LOCK INSTALLATION


  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE


    1. A011AND

      Install the front door inside locking cable.

    2. A011B6C

      Engage the 3 claws and close the cover.

  2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE


    1. A011BWN

      Install the front door lock remote control cable.

  3. INSTALL FRONT DOOR LOCK ASSEMBLY

    Note


    • If reusing the door lock that has been removed, replace the connector seal with a new seal.

    • Make sure that no grease or dirt adheres to the connector seal surface.

    • Reusing the connector seal or using a damaged connector seal may cause water intrusion to the connection. This may result in a malfunction of the front door lock.


    1. Apply MP grease to the sliding parts of the front door lock.

    2. A011BC7

      Install a new door lock wiring harness seal to the front door lock.

    3. Insert the front door lock open rod to the front door lock.

    4. Make sure that the front door lock open rod is securely connected to the front door lock.

    5. Apply adhesive to the threads of the screws.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent.

    6. Using a "TORX" socket wrench T30, install the front door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for RHD)


    1. A011BSC

      Engage the 2 claws and install the lock cylinder.

    2. A011BGE

      Using "TORX" socket wrench T30, install the cover.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. Install the hole plug.

  5. INSTALL FRONT DOOR FRAME REAR LOWER SUB-ASSEMBLY


    1. A0118IB

      Install the front door frame rear lower sub-assembly with the bolt.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

  6. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. A011AFV

      Apply butyl tape to the door panel, and then install a new front door service hole cover as shown in the illustration.

      Tech Tips


      • When installing the service hole cover, pull the links and connectors out through the service hole.

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the quality of the seal.

    2. A0118VE

      Engage the clamps.

    3. Install the ground wire with the bolt.

    4. Connect the connector.

  7. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A011AHT

      Connect the front door lock remote control cable and the front door inside locking cable.

    2. A011928

      Engage the 6 claws and 10 clips and install the front door trim board.

    3. A011AF2

      Tighten the 3 screws.

    4. Connect the connector.

  8. INSTALL DOOR ASSIST GRIP COVER


    1. A0118FZ

      Engage the 6 claws and install the door assist grip cover.

  9. INSTALL FRONT DOOR INSIDE HANDLE BEZEL


    1. A011BD7

      Engage the 4 claws and install the front door inside handle bezel.

  10. INSTALL FRONT ARMREST BASE UPPER PANEL (w/o Screw)


    1. Connect the connector.

    2. A0118ZL

      Engage the 6 claws and install the front armrest base upper panel.

  11. INSTALL FRONT ARMREST BASE UPPER PANEL (w/ Screw)


    1. A011BMF

      Engage the claw and install the door armrest cap.

    2. Connect the connector.

    3. A011B81

      Engage the 6 claws and install the front armrest base upper panel.

    4. A01189G

      Install the screw.

    5. A01188H

      Engage the claw and close the door armrest cap.

  12. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. A011AD3

      Engage the 2 guides and the clip and install the front door lower frame bracket garnish.